I’m working on a 2006 F350 with a 6.0 for someone else. I haven’t worked on the 6.0s before but I have a ton of experience with the 7.3s. Now for the details.
History: (from what I was told)
Truck has 268k
Cranks but doesn’t even try to start
I was told that the truck was running fine then just died and wouldn’t start back up.
It was sent to someone to fix and they replaced the batteries, HPOP, IPR, and IPC.
Afterwards the truck still cranks but didn’t even try to start.
It sat in their yard for over a year.
Then the truck was sent to me to fix it.
What I have done:
I first checked all the wiring for any damage (especially rat chew). The only thing I found was all but one tab on the connectors to the FICM were broken.
I made sure they were fully seated, then after charging and testing both batteries, I hooked up my scan tool. And got the following results while cranking:
EBP: 14.5
RPM: 171.8
HPOP: 1312.7
BAT. Volts: 10.5 (began at 12.1)
IPR: 40.2%
ICP Volts: 1.5
FPV: 10.5 (began at 12.0)
FLP: 10.0 (began at 12.0)
FMP: 47.5
SYNC: 1
I also pulled codes for the TBC (which shows an error on the display on the dash), the glow plug module, and an open/short condition on all 8 glow plugs. There were no other codes.
All the numbers I monitored while cranking looked good so I checked for fuel flow by removing the filter on the top of the engine and turned on the ignition while the valve was kept open. The filter housing filled quickly. I don’t have the tools to check the actual fuel pressure but, with how fast the housing filled I don’t think it’s a fuel supply issue). I then checked the voltages at the FICM with my multimeter. The voltages were right where they were supposed to be.
From what I read the 6.0s are supposed to do a “buzz test” when you turn on the ignition. The only sound from under the hood I hear when turning on the ignition is a humming from the fuel filter area. I assume that’s the fuel pump. Other than that there’s no other sounds with the exception of the vacuum pump on occasion.
I then ran a KOEO electrical self test using FORScan. It showed that it passed the test. However, there was no sound from the injectors.
When I run the same test on any of my 7.3s I hear the buzz from the injectors. I assume that the same test on the 6.0 should sound similar, and so should the “self test” when I turn on the ignition. Please let me know if I’m wrong. I don’t know anyone else with a 6.0 for me to compare what they should sound like when theignition is turned on or the test is ran.
I went ahead and ran every test with FORScan that could be ran without the engine running, and they all passed, except for the glow plugs and the TBC.
I did the one thing I hate to even try, I tried to start the truck with starter fluid. When I did, it fired up. However, it only runs with the starter fluid.
At that point I read every post I could find to see if I could find something else to check or try. I came up with nothing. I figured it was a good possibility the logic board in the FICM may be at fault.
I let the owner of the truck know what I found and what I thought it most likely was. He agreed to have me replace the glow plug relay, injector wiring harness, connector on the main harness to the FICM, and the FICM.
I ordered the FICM from all computer resources.com and the other parts from Amazon. The owner don’t want to spend more than he has to because he’s only trying to sell it.
I first replaced the glow plug relay, the injector wiring harness and main harness to FICM connector. I erased all the codes and tried to start the truck. There was no change in cranking, and it still didn’t start. So, I ran all the tests I could again. They all passed except for the open/short condition for all eight glow plugs. The glow plug relay error code didn’t come back, just the eight plugs themselves. I then monitored the same parameters as I listed above while cranking. I got the same results.
So, I replaced the FICM and made sure the batteries were fully charged, then tried to start the truck. It still was doing the same thing, cranking but not starting. So, I ran the same tests as before and got a P0611 code and the eight glow plug codes. I cleared the codes and tried again. Now I only get the eight glow plug codes.
The next thing I did was monitor the sensors, the same as I did before and got the following readings:
EBP: 14.4
RPM: 177.0
HPOP: 1411.3
BAT. Volts: 11.7 (began at 13.0)
IPR: 40.6%
ICP Volts: 1.6
FPV: 10.0 (began at 13.0)
FLP: 10.5 (began at 13.0)
FMP:
SYNC: 1
A few other notes:
Oil level is full.
The batteries stay on a charger when not testing.
The owner doesn’t want to change the TBC.
Since I have had it there has not been any smoke from the tailpipe.
I’m going absolutely crazy trying to figure this out.
After replacing all the parts including the FICM there is still no sounds from under the hood other than the humming by the fuel filter. Same as before.
I am pleading for help on this. Any information will be greatly appreciated.
History: (from what I was told)
Truck has 268k
Cranks but doesn’t even try to start
I was told that the truck was running fine then just died and wouldn’t start back up.
It was sent to someone to fix and they replaced the batteries, HPOP, IPR, and IPC.
Afterwards the truck still cranks but didn’t even try to start.
It sat in their yard for over a year.
Then the truck was sent to me to fix it.
What I have done:
I first checked all the wiring for any damage (especially rat chew). The only thing I found was all but one tab on the connectors to the FICM were broken.
I made sure they were fully seated, then after charging and testing both batteries, I hooked up my scan tool. And got the following results while cranking:
EBP: 14.5
RPM: 171.8
HPOP: 1312.7
BAT. Volts: 10.5 (began at 12.1)
IPR: 40.2%
ICP Volts: 1.5
FPV: 10.5 (began at 12.0)
FLP: 10.0 (began at 12.0)
FMP: 47.5
SYNC: 1
I also pulled codes for the TBC (which shows an error on the display on the dash), the glow plug module, and an open/short condition on all 8 glow plugs. There were no other codes.
All the numbers I monitored while cranking looked good so I checked for fuel flow by removing the filter on the top of the engine and turned on the ignition while the valve was kept open. The filter housing filled quickly. I don’t have the tools to check the actual fuel pressure but, with how fast the housing filled I don’t think it’s a fuel supply issue). I then checked the voltages at the FICM with my multimeter. The voltages were right where they were supposed to be.
From what I read the 6.0s are supposed to do a “buzz test” when you turn on the ignition. The only sound from under the hood I hear when turning on the ignition is a humming from the fuel filter area. I assume that’s the fuel pump. Other than that there’s no other sounds with the exception of the vacuum pump on occasion.
I then ran a KOEO electrical self test using FORScan. It showed that it passed the test. However, there was no sound from the injectors.
When I run the same test on any of my 7.3s I hear the buzz from the injectors. I assume that the same test on the 6.0 should sound similar, and so should the “self test” when I turn on the ignition. Please let me know if I’m wrong. I don’t know anyone else with a 6.0 for me to compare what they should sound like when theignition is turned on or the test is ran.
I went ahead and ran every test with FORScan that could be ran without the engine running, and they all passed, except for the glow plugs and the TBC.
I did the one thing I hate to even try, I tried to start the truck with starter fluid. When I did, it fired up. However, it only runs with the starter fluid.
At that point I read every post I could find to see if I could find something else to check or try. I came up with nothing. I figured it was a good possibility the logic board in the FICM may be at fault.
I let the owner of the truck know what I found and what I thought it most likely was. He agreed to have me replace the glow plug relay, injector wiring harness, connector on the main harness to the FICM, and the FICM.
I ordered the FICM from all computer resources.com and the other parts from Amazon. The owner don’t want to spend more than he has to because he’s only trying to sell it.
I first replaced the glow plug relay, the injector wiring harness and main harness to FICM connector. I erased all the codes and tried to start the truck. There was no change in cranking, and it still didn’t start. So, I ran all the tests I could again. They all passed except for the open/short condition for all eight glow plugs. The glow plug relay error code didn’t come back, just the eight plugs themselves. I then monitored the same parameters as I listed above while cranking. I got the same results.
So, I replaced the FICM and made sure the batteries were fully charged, then tried to start the truck. It still was doing the same thing, cranking but not starting. So, I ran the same tests as before and got a P0611 code and the eight glow plug codes. I cleared the codes and tried again. Now I only get the eight glow plug codes.
The next thing I did was monitor the sensors, the same as I did before and got the following readings:
EBP: 14.4
RPM: 177.0
HPOP: 1411.3
BAT. Volts: 11.7 (began at 13.0)
IPR: 40.6%
ICP Volts: 1.6
FPV: 10.0 (began at 13.0)
FLP: 10.5 (began at 13.0)
FMP:
SYNC: 1
A few other notes:
Oil level is full.
The batteries stay on a charger when not testing.
The owner doesn’t want to change the TBC.
Since I have had it there has not been any smoke from the tailpipe.
I’m going absolutely crazy trying to figure this out.
After replacing all the parts including the FICM there is still no sounds from under the hood other than the humming by the fuel filter. Same as before.
I am pleading for help on this. Any information will be greatly appreciated.