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Victor-Reinz/Black-Onyx Headgaskets, Why IMHO they fail

36K views 41 replies 24 participants last post by  Enthusiast  
#1 ·
After having experience with both selling these gaskets and in having to reinstall OE head-gaskets on vehicles that have had the "Black Onyx" gaskets installed, I decided to try and find out why the Victor-Reinz/Black Onyx gaskets fail and why the OE gaskets seem to last.

What I found was surprising.

Both brands of head-gasket consists of 5 layers of stainless(?) steel.

Both brands of head-gasket have a thinner layer (#4 up) with a folded ring that most likely acts as a fire ring*.

(*go here:ATS Diesel Fire Ring Head - 1039203278 | OC DIESEL for a picture of a fire ringed head)

Both brands of head-gasket have multiple (3) layers with a sealing(?) compound applied to both sides of the layer.

The OE gaskets use a blue sealing compound, the Victor Reinz use a black compound. Two of the three Victor Reinz layers with the sealing(?) compound on them are completely covered. None of the OE gasket layers are completely covered.

The measurements below pretty much spell out why the gaskets most likely fail in my humble opinion(IMHO). They were measured top (#1 up) to bottom (#5 up) as they would be installed on the engine. The OE gaskets were all measured on bare metal. The Victor Reinz were measured on bare metal where possible. The most notable difference was between the 3rd and 4th layers. Each brand of gasket has a built in "fire ring" on the 4th layer. This is where the layer is folded back on itself creating a "fire ring" around each cylinder opening. I believe it is the difference in thickness of the built in "fire ring" that could cause the Victor-Reinz/Black-Onyx head gaskets to fail more often. Also, the overall thickness of each layer could play a role as well.


Ford OE:

#1 up) .010" Bare metal

#2 up) .015"

#3 up) .010"

#4 up) .007" The "fire ring" fold is .014"

#5 up) .010" Bare metal


Victor-Reinz/Black-Onyx:

#1 up) .010" Including black coating

#2 up) .015"

#3 up) .007"

#4 up) .005" The "fire ring" fold is .010"

#5 up) .010" Including black coating
 
#4 ·
I made a post not too long ago asking this. Also glad you posted, reminds me that I need to call John and see if you got my oil cooler back yet. So thanks twice
 
#9 ·
Valid question. Especially since its unlike DANA to put out a crap product
 
#6 ·
Great post, Ken. So if I'm reading this correctly, the total difference between the two is only .005 and the fire ring fold is .004 with the Ford OE being thicker, which I am assuming your point is that it would allow a more forgiving sealing surface.
 
#10 ·
They do appear nicer or better since they have more sealing compounds than the oem buti guess that's not gonna cut it
 
#13 ·
can anyone answer this question for certainty? Are VT365 headgaskets identical in thickness to what we get from Ford?

Someone (another diesel tech) told me that the medium duty truck gaskets are thinner to increase compression and low end power.
 
#15 ·
Thanks for this piece of information.

Sinner6.0L brings up a valid question about the International version of these gaskets, if someone has the specs on those we can get posted I'd appreciate it.
 
#16 · (Edited)
The following I cut and pasted from an advertisement on the internet which sold me on VRBO gaskets. Being new to the ORG at the time and not aware of all the failures with the VR gaskets I subsequently purchased them in a bundle along with the ARP studs. Being held up by a shoulder injury and unable to start the project I had lots of time to read and for my own piece of mind it was a godsend because I eneded up bighting the bullet and purchasing OEM head gaskets as well. Just the extra .004 on the fire ring makes the statement below suspicious, so do they exceed factory specs of the OEM gaskets? JMHO take it for what it worth!!!:dunno: For all the real believers in VR gaskets I have them if you wanna buy em :wink[3]:



These kits include the Black Onyx gaskets. They are made by a major automotive aftermarket manufacturer and they exceed factory specs. We have been installing these gaskets for several years with and they work great!
 
#17 ·
That is some great information. I'm glad that I went with OEM gaskets.
 
#18 ·
There is nothing wrong with the BO gaskets if you prep for them ( shave pistons to lower compression ) , what people don't realize is they are thinner than the factory gaskets and there for raise compression and that's why they don't last as long.
 
#21 ·
Sorry, but i gotta call BS on raising the compression! I been racing and building engines for 20yrs. .005" does not raise the compression enough to make any difference on any engine. Take a burette, fill it with trans fluid and check the cc (volume) with the OEM gaskets, then with the BO gaskets, i bet you there is no difference in cc volume, therefore there is no difference in Compression, becasue the voulmes are the same.
You could go an shave the pistons if you want:wink[3]:, but i would rather buy the OEM gaskets.
 
#20 ·
Didn't say it was, just stating that's what it would take to run them reliably for a long period of time. Racers use the BO all the time but they have also lowered their compression. Its not the gasket I would go with just letting people know its not the compound or material that makes them fail, its the fact that they are thinner and raise your compression so more cylinder pressure equals more likelihoods of blowing the HG's.
 
#33 ·
The thickness difference is less than the .008" that you can deck the heads. I doubt very seriously if the BO are blowing because of the huge difference in cylinder pressure that they are causing. (sacrcasm intended)

Racers lower compression so they can increase turbo pressure not to accomodate the head gaskets. That's just ludicrous.

There are tons of different head gaskets on the market for various engines. They are commonly used to help set proper PTV clearance. They will not make a big difference in the compression on the motor. Some difference yes, but not a big difference. You will get more of a cylinder pressure change by dropping the temperature 30*.
 
#34 ·
Like I said you don't have to believe it but it's what I have found to be the reason. To each there own run them don't run them I could care less. And I didn't say thats the only reason racer's drop their compression but it is one of them. Same applies to using copper HG's gaskets too, try running those without dropping compression.
 
#38 ·
LOL, you say it like its never been done. Other than buying custom pistons how would you lower the compression? Hold on let me throw this shocker to ya, people cut the lip out of the piston bowls too. Oh noozz.....
 
#37 ·
I was told by one of the mechnics at a diesel shop North of town if they remove anymore than .005 they remove the difference off the top of the valve stems to aviod slapping pistons with valves. So if they had to take off .007 off the head they'd remove
.002 off the top of the valve stems and so on. Never mentioned shaving pistons.