When I still had my channel open to Fel-Pro and discussing the gaskets, they said they and Mahle were using FKM as the sealing compound. Ford was having a silicone base put on their proprietary head gaskets. The silicone has a higher temperature range, but the FKM is still above what the diesel will see.
The products we sold to Ford always had the contracts saying one and only channel to Ford. We could make a 'like' product, but it wasn't on their tooling (they pay for it) or with the formulation stated in their contract. I have a feeling that is what is going on with gaskets.
Plus, when you put the totality of the QC, tolerances, etc., used in OE, you can't market that in the aftermarket world - you are priced out. The thing that the aftermarket has is they can modify or improve things without the Motherships (Ford) blessing.
The Fel-Pro guy told me they looked at the failures, used their own dynos and head lift bench (Skokie), and vehicles (Skokie), holding off the design for the 6.0L until they had something they felt was better. But, of course, as an aftermarket company, they don't have the total resources to test at the end of the day.
I had known some of the people at Fel-Pro back from the mid-90s before both of our companies were swallowed up by Cooper and then Federal-Mogul. Every company in that old Cooper group, including Moog back then, was really into what they were doing and proud of their standing. Once part of Cooper, I got to know and work with the Moog R&D guys and did some testing for them.
But that was all the 80s and 90s, mostly up to 2005, before the idiots at F-M looked to see how they could reduce costs, destroying Moog. Fel-Pro was the holdout. And at least up to 5 years ago, they seemed to be grinding along. I believe their vehicle test guy is still there.
All we do is be part of the long-term test to see how this all goes.