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Charging issues - 2004

6.4K views 5 replies 4 participants last post by  Krippler55  
#1 · (Edited)
Ford F250.

First time poster and avid researcher of the board...

Had issues with the Battery Light flashing and voltage dropping from 13.8 down to the area of 12.0. Light shuts off and voltage starts to come back up.

Replaced the FICM with one from ficmrepair.com last month, batteries load tested 3 months ago. Replaced the alternator 2 months ago after having the same issue and another one today ; the new alternator produced around 13.4 volts for a couple minutes after glow plugs shut off and then dropped to 11.8; no battery light. I have checked the wiring and see no obvious issues.

Did a connector test with key off: both the batteries were at 11.8 volts, lead from alternator to battery 11.8 volts, right pin on harness @ 11.8 and left pin @ 0.0.
Did a connector test with key on engine off: both the batteries were at 10.7 volts, lead from alternator to battery 10.7 volts, right pin on harness @ 10.7 and left pin @ 10.6.

I did notice that the harness on alternator only has 2 wires, on each of the outside plugs and nothing in the middle. Harnesses from local parts store have 3 wires.

I am running an analog volt gauge and an Edge Insight.

Thoughts? All 3 alternators were rebuilt but what are the odds of getting 3 bad remans?
 
#2 ·
I'm new to the diesel scene but it sounds like you might have a bad ground somewhere. Check for ground jumpers from the engine block and transmission to the frame and firewall. Look for corroded terminals, soft spots in any ground wires or places where it looks like the write is swollen under the insulation.

If it is a ground good luck. They can be real tricky.

Chuck

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#4 ·
Couple things. One is 11.8 volts is low. When you test the batteries you ned to disconnect them from each other. If you test them hooked up then you won't be able to tell if one is bad and the other good. And like said above if buying from advanced or somewhere like it I've seen 7 bad alternators in a row off the shelf. I would consider buying somewhere else