303-08 Engine Emission Control 2015 F-250, 350, 450, 550 Super Duty
REMOVAL AND INSTALLATION Procedure revision date: 03/20/2014
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Reductant Tank
Removal
All vehicles
Drain the reductant tank. For additional information, refer to Reductant Tank Draining
in this section.
With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02.
NOTE: Inboard frame mounted reductant tank filler hose shown, outboard similar.
Detach the reductant tank filler hose cap retaining strap from the reductant tank filler hose.
NOTE: Inboard frame mounted reductant tank filler hose shown, outboard similar.
Remove the 3 reductant tank filler hose bolts.
Inboard Frame Mounted Reductant Tank
If equipped, remove the fuel tank shield. For additional information, refer to Fuel Tank and Filler Pipe — Exploded View in Section 310-01.
Using a suitable lifting and lowering tool, support the reductant tank.
Remove the reductant tank bolt.
Remove the 3 reductant tank bolts.
NOTICE: Lower the reductant tank slowly. Not following this may damage reductant system components.
NOTE: While lowering the reductant tank, make sure the reductant tank filler hose is positioned loosely between the frame rail and the body panel.
Lower the reductant tank enough to access the reductant tank filler hose connections, electrical connector and reductant pressure line.
Disconnect the reductant tank electrical connector.
Detach the connector pin-type retainer from the bracket.
Detach the reductant pressure line routing clip from the bracket.
Disconnect the 2 reductant tank filler hoses from the reductant tank.
Outboard Frame Mounted Reductant Tank
NOTE: On some chassis cab vehicles, the outboard frame mounted reductant tank can be mounted on the inboard side of the frame rail.
Disconnect the 2 reductant tank filler hoses from the reductant tank.
Disconnect the reductant tank electrical connector.
Detach the connector pin-type retainer from the frame.
All Vehicles
NOTICE: When disconnecting the reductant pressure line from the reductant pump assembly, gently press the reductant pressure line connector towards the pump assembly and hold. Then press the connector tabs and pull the connector straight off the pump assembly nipple. Failure to follow these instructions may cause damage to the reductant pump assembly and the reductant pressure line.
NOTICE: Do not use any tools when disconnecting the reductant pressure line. The use of tools may cause a deformity in the clip components which may cause reductant leaks.
NOTE: Disconnect the reductant pressure line before disconnecting the reductant pressure line heater electrical connector.
NOTE: Inboard frame mounted reductant tank pressure line shown, outboard similar.
Disconnect the reductant pressure line from the reductant pump assembly.
Gently press the reductant pressure line connector towards the reductant pump assembly and hold.
Press the reductant pressure line connector tabs and pull the reductant pressure line connector straight off the reductant pump assembly nipple.
NOTE: Make sure the reductant pressure line is disconnected from the reductant pump assembly before disconnecting the reductant pressure line heater electrical connector.
NOTE: Inboard frame mounted reductant tank pressure line shown, outboard similar.
Disconnect the reductant pressure line heater electrical connector.
Outboard Frame Mounted Reductant Tank
NOTE: On some chassis cab vehicles, the outboard frame mounted reductant tank can be mounted on the inboard side of the frame rail.
Remove the 2 reductant tank strap bolts and remove the straps.
All Vehicles
Remove the reductant tank.
Installation
All Vehicles
Position the reductant tank.
Outboard Frame Mounted Reductant Tank
NOTE: On some chassis cab vehicles, the outboard frame mounted reductant tank can be mounted on the inboard side of the frame rail.
Install the 2 reductant tank straps and 2 bolts.
Tighten to 40 Nm (30 lb-ft).
All Vehicles
NOTE: Inboard frame mounted reductant tank pressure line shown, outboard similar.
Connect the reductant pressure line heater electrical connector.
NOTE: Inboard frame mounted reductant tank pressure line shown, outboard similar.
Connect the reductant pressure line to the reductant pump assembly.
Inboard Frame Mounted Reductant Tank
Connect the 2 reductant tank filler hoses to the reductant tank.
Attach the reductant pressure line routing clip to the bracket.
Connect the reductant tank electrical connector.
Attach the connector pin-type retainer to the bracket.
Raise the reductant tank into the vehicle.
Loosely install the 3 reductant tank bolts.
Install the reductant tank bolt.
Tighten to 20 Nm (177 lb-in).
Tighten the 3 reductant tank bolts.
Tighten to 20 Nm (177 lb-in).
If equipped, install the fuel tank shield. For additional information, refer to Fuel Tank and Filler Pipe — Exploded View in Section 310-01.
All Vehicles
NOTE: Inboard frame mounted reductant tank filler hose shown, outboard similar.
Install the 3 reductant tank filler hose bolts.
NOTE: Inboard frame mounted reductant tank filler hose shown, outboard similar.
Attach the reductant tank filler hose cap retaining strap to the reductant tank filler hose.
Outboard Frame Mounted Reductant Tank
Connect the reductant tank electrical connector.
Attach the connector pin-type retainer to the frame.
Connect the 2 reductant tank filler hoses to the reductant tank.
All Vehicles
NOTICE: Always refill the reductant tank with new reductant to avoid reductant system contamination.
Fill the reductant tank.
Copyright © 2016 Ford Motor Company
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