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Cracked head repair options

18K views 13 replies 6 participants last post by  Kaz1nc  
#1 ·
Today I popped the hood to check fluid levels as I hasn't opened it in a few thousand miles. I noticed the coolant was up at the original full mark not the sticker. I had to drain about half a quart to get it back to the proper level. The coolant didn't really have much of a smell to it but it appears to be making coolant. I havn't seen a repeat rise in coolant as I just did this today for the first time. I hope it's nothing but part of me know life usually doesn't work that way.

The only realistic way for fuel to enter the coolant is almost always from a cracked head. There are two method to repair the head rather than replacing it. The accurate diesel kit runs a taller cup to cover the crack along with a smaller diameter injector body. The BPD kit has the special tool to inject a solution into the crack at 500psi to seal it. Both seem to work.

Does anyone have experience with either of these? I commented back and forth with a YouTube video creator a few times today and I have seen his thread on here so maybe he will see this realizing we've spoke briefly about it.

The BPD kit is nice as you can repair more than one crack at little additional cost and you don't have to modify the injectors. However it is more expensive and if the crack grows you have a leak again. The Accurate Diesel kit is nice as the tall cups totally cover the crack along with future crack expansion and it's considerably cheaper than the BPD kit. But having to modify an injector to be cylinder specific kind of sucks.

I still need to observe any more coolant level rise and find the crack until making a decision but I wanted to get the ball rolling on collecting some info before I get stuck having to make a decision to get back on the road.

My truck has 115k miles on original head gaskets and injectors and had never been over heated. I don't tow heavy loads that often either.
 
#2 ·
Buy the BPD kit. It works. I've used it on my own personal truck with great success. They have done extensive testing with this before releasing it. It's worth every penny.
 
#5 ·
I guess another plus is that if the crack somehow lengthens or the seal fails you can just repeat the repair. With the accurate diesel kit you're pretty well permanently adhering the sleeve in the head and its there for good. I was curious about a small amount of coolant getting between the sleeve and crack and possibly corroding over the long term.

I would be really interested in seeing a cutaway cracked head repair and how much solution migrates into the coolant passage of the head. I'm sure this was all tested and considered in the engineering process but it would still be interesting to see.
 
#6 ·
Let us know what you go with Banshee. This was my video, and I went with the Accurate kit.




If there is no diesel in your coolant, I'm not sure if I'd spend the money on the kit yet. The diesel will settle on top of the coolant in the degas bottle, and when you drain it it'll separate in the container. It'll be very apparent.

Have you pulled the injectors and looked for the crack yet? If you clean and dry the cups, then charge with air, you'll see even the smallest crack into the coolant passage. It'll drip onto the injector cup.

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#7 ·
Let us know what you go with Banshee. This was my video, and I went with the Accurate kit.


https://youtu.be/oxMuvu0yKFk


If there is no diesel in your coolant, I'm not sure if I'd spend the money on the kit yet. The diesel will settle on top of the coolant in the degas bottle, and when you drain it it'll separate in the container. It'll be very apparent.

Have you pulled the injectors and looked for the crack yet? If you clean and dry the cups, then charge with air, you'll see even the smallest crack into the coolant passage. It'll drip onto the injector cup.

Sent from my SM-G930V using Tapatalk
I have not checked for cracks yet. I popped the hood on the way out of town. My wife is actually driving the truck over the weekend so I should get a good idea if it is making coolant when I get home. I would probably remove the injectors with coolant in the truck and pressure test for drips before ordering a kit but you test via the BPD method prior to the repair as well.
 
#8 ·
I also had a very strong diesel smell in the cab while driving slow and stopped, and the degas bottle was all swollen up.

I'm hoping it's just the normal rise and fall of temp. You may want to try a new cap.

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#9 ·
It is not normal temp rise. I have the updated Ford cap. I have no smell but I think that's because I am catching it earlier than most. The smell shouldn't happen much until the bottle deforms and or starts spilling past the cap. When I get home I'm going to let it sit over night, dip a rag into the top of the coolant and see if it lights like fuel.
 
#12 ·
thanks, i've been in a mood since finding the diesel in the degas...