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What did you BUY FOR your 6.0 today?

280836 Views 3821 Replies 389 Participants Last post by  wpg_f250
A little off-shoot from the "What did you do to your 6.0 today?" mega thread.
Very simple idea here, show what you bought for your 6.0 today.

Today was an expensive one for me:
-Upper and lower balljoints, both sides
-Center links
-NUC Oil by-pass filter kit
-Couple bottles of Archoil

Looking forward to posting install photos in the "What did you do to your 6.0 today?" thread.
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If you guys are looking for lugs and terminals, including the mil spec products, a source I've used for years both personally and commercially is Waytek. They also have the choice between the now common zinc and older style lead versions at very good prices. It can take a long time to search through their product list, located sort of top left, but t it's incredible what is available and their prices are excellent. But they do have a minimum cost surcharge. They do lack the covers for the mil spec covers however.

https://www.waytekwire.com/products/1424/Battery-Lugs/&Special-Features=Military-Ordinance
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I know this is a popular upgrade for the tranny on a 6.0, but I don't know why.

Can you educate me?
The added fluid is not really anything. The original 6.0 system does coarse filtering at the pan and the finer filtering with a bypass setup using the little filter up in front. That works well for most of us through the transmission's life. But since the fine grade filtering is a bypass and partial, taking many routine fluid rotations in the trans to filter everything, there is the potential for debris to jam one of the control solenoids. That has happened occasionally.

The 6.4 design puts a finer grade filter in the pan, so all the fluid is filtered in one pumped fluid rotation, so there is less chance of one of the solenoids getting jammed. You can leave the original bypass filter in, it costs little to change it, and one could extend those changes, or you can buy a bypass setup from CNCFab to eliminate it. You can't just eliminate it or run without the filter.

At this point, it's not a bad idea to do a complete flush of the fluid if you are changing from the original SP. However, there is debate if going to a finer filter allows using SP longer or if the newer fluid for the 6.4L trans is what allows that version to have longer change intervals.

We all do things that may help or may help boost our belief we are doing something better. The 6.0L aftermarket is an extensive catalog of 'Mo Better' things that may not be the benefit we embellish. But, for me, it was an upgrade that I thought had the potential to help.

Yeah, there is a video from me......

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Correct, the toilet paper filter is the bypass filter. Bypass filter methods have been in use for years, my 1952 A-C dozer’s GMC two stroke diesel uses only a bypass oil filter. Many of us used to put them on the 7.3L Powerstroke.

I’m on my cell, but the part number is easily googled if I don’t have it in the description of the video with the other numbers. I typically buy the NTZ version, the OE manufacturer from DIESELFILTERSONLINE as it the cheapest and comes with the o-ring.
In between all this, some variations had a filter between the trans and oil pan, so you are not mistaken. Back home from the farm, FT145 is the Motorcraft, the NTZ assembly NTZ09-C09B I buy for $12.99. I dislike doing things on the cell.

The concept of eliminating the TP filter considers the 6.4L filter taking its place, so there is redundancy. The replacement block is a suitable choice if one doesn't want it up there and deal with it (problematic for breaking its hex when not using an impact). The cost of an occasional $12.99 filter that I don't have an issue removing, and it's primarily unseen, doesn't make the elimination vital to me. I have redundant filtering, something I don't see as a problem.

I've bought many parts for my Ford vehicles from ANWB, but sometimes their parts shipping is high, so I may go to Tasca or Lakeland Ford, although I prefer ANWB. Occasionally FordPartsGiant (not an actual Ford dealer, but a better shopping catalog) when their price is lower. They seem not to update their pricing as quickly as the Ford dealers. And RockAuto gets its share of Motorcraft purchases from me, too, although, over the last two years, I don't think they are getting the Ford wholesale deals they used to get. But with prices increasing and availability waning, both that and the shipping costs have become part of the equation for me. DieselFiltersOnline is local (like XDP), but I usually bulk price items and vehicles to reduce shipping costs.
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Air hammer burping, either against a short wrench made for this, or the blunt chisel method on the nut, works fine. Unfortunately, I had to go that route the first time. I now install the fan with some anti-seize on the threads and lightly tighten it onto the water pump shaft. While some fear that it could let the fan come off, it still tightens to a high level in use. And a good amount of torque to get it back off. Just not air hammer impact force.
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I hear you, but it depends on the angle at where you are catching the edge of the nut. The force on the water pump is low.
Let me add .... when I tried using a wrench, the tool I was using to hold the pulley started to distort the pulley due to the torque, so my feeling was I was screwing around with the bearings more doing that than a second or two of tangential impact blows.

But, to each his own. I understand your concern.
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4
Got the blue spring kit in and now I'm at 61 PSI at idle. Need to do a WOT check to see how far it drops. I'm also debating on getting the extra ground cable from the engine block to frame ground, but FICMRepair wants $40 for the cable which is reasonable, but then an additional $31 in shipping which is a little insane. I checked my alternator output, and it's at 13.6V at idle after the truck idled for about 20 mins. The additional ground is just to spread load the amp draw during starts a little more evenly between both batteries. (Watched TooManyToys vids on this upgrade/mod)
Wound up ordering 1/0 marine grade cable from batterycablesusa.com, cut to length with ends installed for the engine block to frame grou d and the passenger side cab to frame ground for $27.97 shipped.
There are so many better choices than FICMRepair. Glad you found one.

Now you need an 8ga cable from the driver's negative terminal to the FICM/PCM ground. Some NAPA stores make up cables like that, so do some marine supply stores.

Another option, a little less expensive:

Frame to block (can be 24" too).

Product Rectangle Slope Font Parallel



Ground to FICM/PCM

Slope Rectangle Font Parallel Screenshot



Voltage reading off OBD2 can be up to 0.5v low.

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No. What I found was placing an 8ga cable from the drivers battery negative terminal directly to the ground locations for the FICM and PCM (also trans solenoids) has helped some people. Like me, some have seen the as a subjective observation the OBD2 voltage is reported higher.

More important to me, that’s saying voltage supply to the electronics are improved. A moderator on another forum who tried it felt the transmission shifted better. I did not notice that. All of this relatively subjective.

Basically what it does is improve the pathway for the negative side. By the cable, and by reducing the minor resistance of connections by having one each off battery. Resistance in series, is halfed.

It’s an inexpensive modification that can have a benefit. Those who have dual alternators do not need this 8ga addition, nor the drivers frame to engine block. Ford already did that with the dual alternator system by using the same negative battery cable on the passenger side on the drivers side. Although the 8ga wire goes to the body tub, not directly to the FICM/PCM.

Again, some may not see anything, I always see that possibility. And I’m not sell the cable.


The video for that modification.

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I did the 24” one to the FICM/PCM ground by the strut mount at the inner fender, then continued to the PCM, trans, fuel pump, etc. at the firewall. For one, I did not want different negatives at the two reported PCM ground points. But to me, it was also important to have the other items well grounded.

Some people see the drivers battery as the primary power source during startup for the electronics, and there is some validity to that if you want to dive deep into the current measurements I took on all the cables. It can’t be if there is no direct cable from the battery to the ground plane.

Which brings us to the point of the ground or negative cable from the alternator ground post to the inner fender. As shown in some of my data, that is really a bad idea, especially if the 8ga cable off the passenger battery is the primary connection to the ground plane.

During starter engagement, that hungry beast draws amps from everywhere. The additional ground cable of any significant size from the alternator to the inner fender provides an addition series pathway for the starter, and that additional current flow though the 8ga cable. The more current you throw through the 8ga, the lower the voltage. And since that is the primary for the ground plane, the lower the voltage for the FICM.

It’s just a poorly conceived design, and at one time when Ed and I were havaing a hard disagreement behind the doors, I was insisting he change the layout for the expensive cables he was selling. At the time he said he would alter the instructions to bring that cable to the frame, and would add the short 1/0 cable for the drivers side frame/block. I thought he followed through, but never checked after that from years ago.

This entire system is dependent on a hidden layout, where the “bonding” cables at the back of the engine and under the passenger footwell are integral to the ground plane, but no wher in the Ford diagrams does it show them. Instead we are to believe a 4ga positive cable from the drivers battery to the CJB is balanced with an 8ga negative cable from the passenger battery to the inner fender. And because of the way Ford uses the frame as the connection between the drivers battery and the passenger battery, it gets whacked and things get weird when you start looking at current flows. When I started to measure the flow paths, and how they reverse through the “bonding” cables from starter engagement/battery supply to alternator supply, I had never seen anything like this in my career.

It is a complex layout and you can’t just take pretty, oversized cables and throw them places where they look impressive. Especially if you are trying to project the FICM is better served.
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Sorry, cut my post short as I had to leave for the Christmas tree farm.

To the question of adding a layover cable for the 180 amp alternator, you’re getting to the edge of where it’s needed at full output.

There’s only a short time when high amps are being used by the truck., depending on your setup. Most times the alternator is only in the 25 to 40 amp range. Lights wipers and additional electronics especially the blower motor peak the amps. With all electrics turned on with my truck my total amps is about 100. Excursions with their rear heaters can have a little more. And of course additional amplifiers or other things will add to that.

But, if we want to design to the peak amps and have the lowest amount of voltage loss than a layover cable can be added. It can be added from the alternator post to the passenger battery or to the drivers battery. It doesn’t need to be a large cable although the driver side cable being longer needs to go up a gauge. I don’t have my calculator handy for wire size t a four gauge cable to the passenger battery or a two gauge cable to the drivers battery would be more than sufficient. All cables though should be fused in some manner, either by an actual fuse or by splicing in fusible links. Two 12 gauge 4 inch long fusible links would be fine or something around a 100 amp fuse. You could up that two three 12 gauge fusible links or 200 amp fuse if you were concerned that you would lose the original factory circuit to the battery.

Again this is off the top of my head as I’m in the middle of Christmas tree sales don’t have any of the data with me.

Edited as I see my dictation was mis-read.
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Just so I'm clear on what I'm about to order. A 24" 8 gauge cable for driver side battery negative terminal to FICM, and what was the length from that ground point to the one back on the firewall (8 gauge as well I'm assuming)? Also, will the 1/0 cable I have be ok for the passenger footwell, or should I go with a smaller gauge wire. The short 1/0 wasn't expensive and I want to make sure I'm not over doing it there. Same question about the 1/0 from the engine block on the drivers side to the driver side frame rail point. Is 1/0 ok or should it be a smaller gauge. I watched and rewatched your YT videos, but want to make sure I'm getting this right for the best possible result. I definitely appreciate all the detailed information, even though it's well above my paygrade. (There's a reason why I didn't do aviation electronics in the Marine Corps, I was a mechanical components guy - fuel, engines, flight controls. Lol)
24” of 8ga drivers batt to FICM ground screw.
18” of 8ga FICM ground screw to firewall ground screw.
12ga braid or normal wire frame to body under pass footwell.
1/0 ga drivers frame to engine block. However, if you are replacing the drivers negative battery cable, you can get a longer 1/0 and go directly to the engine block and skip the frame rail.

A future design of the main cables will change all the major batterycables that are 1/0 and above. What I’ve posted were cables that supplement the factory cables.
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As long as you’re keeping the upper bonding cable firewall to engine it probably won’t but of course, I never tested that. The worst that could happen is probably burning up that 12 gauge wire which would be a cheap repair.

And that’s less likely to happen since you’ve got the 1/0 cable drivers frame to engine block
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Glad to help. Sounds like a good store.

Ancor wire is my favorite, then Belden. All the work I'm going to do with starter cables in the future will be made from Ancor.
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Inventory fulfillment comes and goes.

A guy over on FTE was printing out replacement tabs for these.



Or just follow the post.
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Best to replace calipers in pairs on an axle. Probably the slide pins are rusted tight; the pad may have worn to steel, and the pistons popped.
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Definitely, a shop not to consider in the future.

Obviously, from the image of the blown caliper, it's aged and would have the same experience as the caliper that had to be replaced. Replacing the pads and rotors, they had to push the pistons back in and move the slide pins. So faults with either of those should have been noted.

If a relatively new caliper had to be replaced, then you can often do only that caliper. But over time, the rubber boots on both the pistons and slides degrade from heat, the pin bores rust, and the pistons bores rust in the top of the bore. Even when a caliper moves relatively easily, the hysteresis in the movement would mean the pads on that older side will wear more.

In my mind, a poor decision to tell the customer the caliper did not have to be replaced.
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