Stacks and Tonneau Cover - Ford Powerstroke Diesel Forum
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post #1 of 12 Old 04-30-2009, 05:17 AM Thread Starter
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Stacks and Tonneau Cover

I have been searching the internet for some time for some sort of fabrication instructions for getting stacks and a tonneau cover. I will be getting stacks in the near future but want my tonneau cover, anyone have any designs on how to keep the cover away from the heat?

1999.5 Ford F-250 Powerstroke
7.3 Powerstroke Diesel
4" Turbo Back MBRP with 6" Tip Straight Piped!
DIY Intake
Isspro Gauges
Diesel Site Coolant Filter
TW 6 Position Chip
2.5 Inch Leveling Kit
305/75/16 Mickey Thompson MTZ's
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post #2 of 12 Old 04-30-2009, 05:22 AM
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i have always seen them about an inch away form the stacks without problems. i have never done it myself but that is what i have seen.
post #3 of 12 Old 04-30-2009, 05:24 AM
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well from everyone that i've seen that has the covers and stacks, they usually just cut out the holes to allow the stacks to fit down the holes and have enough room so the heat doesn't get to the cover

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post #4 of 12 Old 04-30-2009, 05:29 AM
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from what i can think is your going to have to cut an oval hold so you can lift the cover .....i think a inch on the sides and back should be good for the heat and what you should do is get tha tough rubber door liner stuff thats lined with soft metal so you can line the hole you cut and give it a good edge

my name is jeff but my friends call me.........jeff



2003 f-250 6.0 lariat, crew cab, long bed,fx4

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post #5 of 12 Old 04-30-2009, 05:29 AM Thread Starter
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I dont usually carry anything in my bed so its ok, but people talk about water and stuff.... This is going to be the most awesome thing I have ever done, I cant wait!!

1999.5 Ford F-250 Powerstroke
7.3 Powerstroke Diesel
4" Turbo Back MBRP with 6" Tip Straight Piped!
DIY Intake
Isspro Gauges
Diesel Site Coolant Filter
TW 6 Position Chip
2.5 Inch Leveling Kit
305/75/16 Mickey Thompson MTZ's
239k and COUNTING!!!

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post #6 of 12 Old 04-30-2009, 05:30 AM Thread Starter
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where can I get that stuff with metal in it, can you post a link?

1999.5 Ford F-250 Powerstroke
7.3 Powerstroke Diesel
4" Turbo Back MBRP with 6" Tip Straight Piped!
DIY Intake
Isspro Gauges
Diesel Site Coolant Filter
TW 6 Position Chip
2.5 Inch Leveling Kit
305/75/16 Mickey Thompson MTZ's
239k and COUNTING!!!

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post #7 of 12 Old 04-30-2009, 05:42 AM
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ok i searched and found it .......this is the stuff i was talking about .....im sure there are other people that make it but this is to show you what it is

Edge Trim - Flexible PVC Trim - Edge Protection

my name is jeff but my friends call me.........jeff



2003 f-250 6.0 lariat, crew cab, long bed,fx4

Autometer guages
Z plate Zoodad
4inch turbo back
s&b intake
Pro comp
8.5 inch lift
Dual shocks
toyo 37's
stereo System
100% awesome
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post #8 of 12 Old 04-30-2009, 05:55 AM Thread Starter
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Thanks for the link, much appreciated

1999.5 Ford F-250 Powerstroke
7.3 Powerstroke Diesel
4" Turbo Back MBRP with 6" Tip Straight Piped!
DIY Intake
Isspro Gauges
Diesel Site Coolant Filter
TW 6 Position Chip
2.5 Inch Leveling Kit
305/75/16 Mickey Thompson MTZ's
239k and COUNTING!!!

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post #9 of 12 Old 04-30-2009, 06:02 AM
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This is how I did mine. I still use my bed and didn't want to burn anything so so I had a t-pipe cover made and had my tonneau shortened to fit.




'96 F350 CC dually 5 speed w/short throw shifter, '03 sd intercooler, stage 1 injectors, D66 turbo, 6 POS chip with Tony Wildman tunes, T500 HPOP, CCV mod, gutted EBPV, modded ID
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post #10 of 12 Old 04-30-2009, 06:04 AM Thread Starter
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how did you shorten it?

1999.5 Ford F-250 Powerstroke
7.3 Powerstroke Diesel
4" Turbo Back MBRP with 6" Tip Straight Piped!
DIY Intake
Isspro Gauges
Diesel Site Coolant Filter
TW 6 Position Chip
2.5 Inch Leveling Kit
305/75/16 Mickey Thompson MTZ's
239k and COUNTING!!!

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