Just got done changing out another Bosch CP4.2 High Pressure Fuel Pump (HPFP). This one came out of a MY12 PSD. I asked the customer if he uses a fuel additive? He stated no because he was told that diesel engines are purpose built to run on the current fuel.
Thought I would share some observations... Use a lubricity fuel additive!!!!
If you have ever worked/rebuilt Bosch HPFP fuel pumps, they have the craziest piston bearing ever. The piston is basically a roller lifter, but, the roller is free floating in a cup rather than being pinned and spinning on an axis. The only thing that lubricates this bearing surface is the fuel.
Obviously the above picture shows what happens when the bearing is not recieving enough lubrication and begins to stick and ultimately twist.
Below is a picture of a well taken care of piston showing the bearing surface that the roller/bearing rides on.
Ultra Low Sulfur Diesel (ULSD) is great for the environment but is hell on this bearing especially when buying cheaper fuels ie; no name brands.
Even the name brands don't do a very good job as far as lubricity, but do a great job concerning additives to increase EPA compliance ie; Cetane boost and Detergents as shown here> https://www3.epa.gov/otaq/fuels1/ffars/web-dies.htm#C Notice that the big oil/fuel suppliers/retailers have many more registered additives than the no name brands.
What brought this up was a buddy came by the shop and noticed the destroyed HPFP pump and worried that his may be going out. As a preventitive measure he asked that I change his out. He religiously uses a fuel additive. Pulled his HPFP and it looked brand new and I put back in his truck and saved him $500 on a new pump.
I highly recommend that diesel owners use at a minimum a lubricity fuel additive, even the gangbang brand. LOL
Thought I would share some observations... Use a lubricity fuel additive!!!!
If you have ever worked/rebuilt Bosch HPFP fuel pumps, they have the craziest piston bearing ever. The piston is basically a roller lifter, but, the roller is free floating in a cup rather than being pinned and spinning on an axis. The only thing that lubricates this bearing surface is the fuel.

Obviously the above picture shows what happens when the bearing is not recieving enough lubrication and begins to stick and ultimately twist.
Below is a picture of a well taken care of piston showing the bearing surface that the roller/bearing rides on.

Ultra Low Sulfur Diesel (ULSD) is great for the environment but is hell on this bearing especially when buying cheaper fuels ie; no name brands.
Even the name brands don't do a very good job as far as lubricity, but do a great job concerning additives to increase EPA compliance ie; Cetane boost and Detergents as shown here> https://www3.epa.gov/otaq/fuels1/ffars/web-dies.htm#C Notice that the big oil/fuel suppliers/retailers have many more registered additives than the no name brands.
What brought this up was a buddy came by the shop and noticed the destroyed HPFP pump and worried that his may be going out. As a preventitive measure he asked that I change his out. He religiously uses a fuel additive. Pulled his HPFP and it looked brand new and I put back in his truck and saved him $500 on a new pump.
I highly recommend that diesel owners use at a minimum a lubricity fuel additive, even the gangbang brand. LOL