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6.4 coolant flush process

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312K views 374 replies 83 participants last post by  Mainepowerstroke  
#1 ·
From searching the forum and seeing a bunch of different ways of flushing the coolant on the 6.0 and the 6.4, i typed up a step by step process. Hope this helps. For those of you who have done it, does this look good to you? ill gladly edit with better ways of doing it.




Flushing and Cleaning the 6.4

Parts Needed:

• 20+ gallons Distilled water (grocery store)
• ½ gallon RESTORE (local Cummins dealer)
• ½ gallon RESTORE PLUS (local Cummins dealer)
• 4 gallons ELC rated coolant (local big rig dealer)
• Thermostat set (Ford dealer)
• Updated radiator cap (Ford dealer)


1. Begin by draining as much coolant as possible. Do this by removing the lower radiator hose where it connects to the radiator. Also remove one or both drain plugs in the engine block (one on each side, passenger side is difficult to reach as it is behind the starter.
2. Remove the thermostats (located near the vertical EGR cooler) and replace the thermostat cover without the thermostats. This will allow for quicker circulation of coolant to aid in the cleaning process.
3. Put lower hose back on radiator and put the drain plug(s) back in the block.
4. Put heater controls on high to ensure that heater core gets flushed as well.
5. Fill system with tap water and let the truck run for 5 minutes to let water circulate. Drain system as stated in step 1.
6. Repeat step 5.
7. Add ½ gallon of RESTORE and fill system with tap water again. Let the truck run on high idle for 60-90 minutes (watch temperature!! Allow a little warmer than usual but nothing extreme). Drain system as stated in step one.
8. Flush 3 times as stated in step 5 with tap water.
9. Add ½ gallon of RESTORE PLUS and fill with tap water again. Let the truck run on high idle for 60-90 minutes (watch temperature!! Allow a little warmer than usual but nothing extreme). Drain system as stated in step one.
10. Flush as stated in step 5 with tap water until water comes out clear and clean.
11. Flush 3 more times using distilled water to take any tap water out of the system.
12. After draining the system from step 11, put in new thermostat set.
13. Fill system with 4 gallons of ELC rated concentrated coolant and top off with distilled water
14. Replace radiator reservoir cap with updated cap and check truck for leaks
15. Let truck run for 30 minutes while topping off with distilled water. Keep extra coolant/water with you for a while the air gets worked out of the system.
 
#2 ·
Thanks man! Sure aint a quick process though eh?? Guess we cant be too careful with the cooling system on these pigs.
 
#7 ·
Is the 6.4 the same as the 6.0 that when u flush it, the debris could clog up the oil cooler or do they have a different design?
 
#10 ·
I'm not sure in design differences between 6.0 and 6.4, but you are at a slight risk of clogging something by flushing it. The more you read about it, the more scared you will be to do it. My advice is just get a coolant filter and have it installed while your doing the flush (or before), and don't read all the "scare stories" of catastrophic possibilities.
 
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#8 ·
i flushed mine when it had about 90,000 miles. My delta was good before the flush and remained the same after the flush. It is a lengthy process. Plan for most of the day.
 
#9 ·
here are pics after the flush.
 

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#46 ·
Was that a coolant filter? Before or after the flush?

I'm in the process now, and don't want to do the restore/restore plus yet if that is what is collected afterwards. Or will most of this junk come out with the subsequent flushes after the cleaning?

I'm not sure why this truck is giving me the heeby-geebies every time I get around it. :eek:hnoes: I keep thinking the whole thing is just going to meltdown on me! I know this is likely not the case, or the previous single owner would not have kept it for 145,000 miles. I need to stop reading all the "class-action" threads and the like and more of the "what's on your ticker" threads.

Anyway, so should I continue with the flush unfiltered or really look at the filter install pre-flush? I was going to put a filter on this winter maybe, when I have more time. Right now, I'm on day 5 for the rad hoses and flush....an hour here, 3 hours there!

Thanks,

MT
 
#11 ·
Good write up plan on doing this as soon as I get my egr delete and coolant filter
 
#13 ·
There are 2 (two) EGR coolers btw, if you arent aware!
 
#15 ·
The verticle one is clearly visible- front/top of motor, right in front of oil+fuel filter. The horizontal is on lower left (driver) side of motor, tucked in there quite nicely.
 
#16 ·
Thats funny. mine are both sitting in a box in my garage :haha: :nod:
 
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#17 ·
I'm doing a flush this weekend. I am at 50,000 miles so I think it is a good idea. How long long are you guys waiting after each round of flushing to pull the plugs, hoses, etc... I don't want to take a special chemical shower. It's around 65 degrees here, so I am trying to get an estimate on how long it will take the cooling system to drop to a "safe" pressure.

If anyone has pointers on locating the engine block plugs (specifically the driver side) I would greatly appreciate it.
 
#20 ·
i just put on a coolant filter...should clean out any crap that id have 2 worry about clogging up the egr cooler !!!
 
#26 ·
Yes, fill the degas bottle. Leave the cap off, and crank your truck and let it run for a few minutes while you give the top radiator hose a few squeezes. It will help get some of he air out.
 
#29 ·
So if you dont want to remove the thermostats you just have to wait longer for them to open so the water can move in to flush out the block?The thermostats stays closed making it so the water pump only circulates coolant through the block until it the tstat opens, but when it finally does open wouldn't the non circulated cold coolant from the rad drop coolant temps as it mixes with the hot block coolant?
 
#31 ·
my experience is this: when my stats were out i couldnt get my truck warm no matter how much i drove around. maybe theres something wrong with my truck. anyways had to re-install to get to proper temps for both the restores to work. restore suggest operating temps at 180*+ mine wouldnt get over 155* without stats.
 
#39 ·
Okay thanks, when I dump the old coolant that is in my truck how much about will come out of the radiator? I seen on a service book that the engine holds about 25 quarts and making the radiator hold the other 5 quarts. How in the world do I get the other 25 quarts out after the radiator drains? The engine plugs can't drop that much.
 
#43 ·
Got my WP in just now, when I do the radiator, hoses, thermostats and pump tonight I will let you know what my Rig truck with 160xxx km looks like for cavitation.
 
#44 ·
sounds good. I am curious how hard it is to replace the water pump.
 
#45 ·
Me 2, nobody knows so I figure while I have the rad and I/C and **** out of the way, might as well how it is! I'm on limited time so if it turns into a 5 hour R&R, it won't be completed tonight
 
#48 ·
I did my flush before the filter, haven't even ordered one yet. My mentality is I needed to get new fluid in with my radiator and didn't want the gold ****, so I flushed it, filled it, flushed it and now I'm running it, in a few weeks when I get the filter then I will do another drain, install lines & filter setup but leave the filter off, flush it once more and then install the filter and I should be good to go. Waste a lot of fluids? Yup, do I care? Nope, if my engine is happy so am I.