installing an egr delete tomorrow - Ford Powerstroke Diesel Forum
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post #1 of 15 Old 11-29-2012, 10:46 AM Thread Starter
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installing an egr delete tomorrow

I have a 04 Harley Davidson Edition with 160000 miles and am now just have an egr failure. I purchased an egr delete kit from custom diesel and will be installing it tomorrow. I am mechanically inclined but was just wondering if anyone had any tips on performing this task. Any help would be greatly appreciated.
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post #2 of 15 Old 11-29-2012, 04:03 PM
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doing mine tomorrow as well. from what i gather talking to IPR, just take the time to rmove what is needed, INCLUDING the intake. clean it good, they said pretty straight forward to do, nothing real technical. they did say to snug everthing back together before any torquing just to make sure things line up good.

good luck, i am also doing a good coolant flush to start, and adding the IPR coolant filter to the system.

04 F-250 CCSB 4X4 6.0L Auto, tweaked by GEARHEAD

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post #3 of 15 Old 11-29-2012, 04:26 PM
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Before you disconnect the fuel lines at the fuel bowl, put cable ties (zip ties) behind the nuts so the nut don't slide down to the abyss.




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2004 F350 CC DRW King Ranch
X-3 tunes by DJ'S,QT,GH,ID. Gryphon FICM tunes, ARP studs,Stage 1turbo,ATS coolant recirc lines,Swamp's 48v ficm,coolant filter,AD2,Snow Perf stage II,EGR delete,4" turbo back straight pipe,S&Bintake,Quad "A" pillar autometer gauges,Suncoast Tri Disk Conv.,Billet input shaft,Suncoast superduty rebuild kit,Trans-go shift kit,Mag-Hytec trans pan,CFM+ elbow,ccv mod,15K reese 5er,17" LCD TV/DVD,Cobra 29 Nitewatch CB
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post #4 of 15 Old 11-29-2012, 04:28 PM
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More info with PDF's and tips/tricks.

Oil cooler and EGR cooler service PDF files and notes


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2004 F350 CC DRW King Ranch
X-3 tunes by DJ'S,QT,GH,ID. Gryphon FICM tunes, ARP studs,Stage 1turbo,ATS coolant recirc lines,Swamp's 48v ficm,coolant filter,AD2,Snow Perf stage II,EGR delete,4" turbo back straight pipe,S&Bintake,Quad "A" pillar autometer gauges,Suncoast Tri Disk Conv.,Billet input shaft,Suncoast superduty rebuild kit,Trans-go shift kit,Mag-Hytec trans pan,CFM+ elbow,ccv mod,15K reese 5er,17" LCD TV/DVD,Cobra 29 Nitewatch CB
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post #5 of 15 Old 11-29-2012, 08:55 PM
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You get the full delete pipe kit or just block off plates?? That will make a big difference.

Robert
01 F350 CCSB
a few mods


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post #6 of 15 Old 11-30-2012, 04:19 PM
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well i ordered the gen 2 kit with a blocker plate. i deleted the cooler due to a leak, currently the deltas are fine, but i plan to swap coolers and hpop next summer. i may look into something different for the up pipe then,

04 F-250 CCSB 4X4 6.0L Auto, tweaked by GEARHEAD

follow link to truck for sale
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post #7 of 15 Old 11-30-2012, 04:20 PM
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btw, the gen2 kit is a sweet piece, but they forgot my blocker plate >>>. ow well, should have it tomoorow, but i am making a plate just in case.

04 F-250 CCSB 4X4 6.0L Auto, tweaked by GEARHEAD

follow link to truck for sale
http://www.powerstroke.org/forum/tru...w-80000-a.html
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post #8 of 15 Old 11-30-2012, 04:38 PM
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I did mine without removing the intake. Saves some time not having to undo the harness, etc. My EGR cooler had not failed so intake was clean. That's all irrelevant now as I am about to do a complete tear-down for head gaskets.

Darrell

'03 F-350 6.0L C/C SB FX4 SRW
SCT X3 w/tunes by MKM
MBRP exhaust-turbo back
EGR delete
ARP studs
OEM gaskets
ELC coolant & filter
MTW Stage 1 turbo w/billet wheel
FPR (blue spring)
'04 upgraded front cover
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Insight CS monitor
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post #9 of 15 Old 11-30-2012, 07:05 PM
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be sure to label everything like bolts ect... helps when its time to reinstall keep track of the bolts on the intake as the ones with the studs on top need to be in the correct place to hold stuff down . and if u do remove the intake be sure to disconnect at least one side of the injectoe harness or you will break something . also a pillow to lay on and some kinda stant to stand on will help a great deal . good luck

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egr delete
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post #10 of 15 Old 11-30-2012, 08:05 PM
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^^^ Definitely nice to have something to put down for your knees and chest. I used one of the little garden kneeling pads and it works great.

2004 F250 6.0L CC SWB 4x4 (name's Eleanor)
Straight Piped, Coolant Filter, EGR Delete, Blue Spring'd, Amsoil'd, ELC'd, Rev-x'd, S&B Intake
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