BulletProofDiesel BETA FICM - Ford Powerstroke Diesel Forum

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post #1 of 11 Old 04-10-2012, 11:57 AM Thread Starter
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BulletProofDiesel BETA FICM

*Disclaimer. Its a BETA. Means it can fail. Unlikely but you never know.*



Just wanted to share this install for a 2003 6.0 Build 01/03. Still reporting feed back every so often to BPD and here.


Received it last Friday via UPS and found it waiting for me when I got home from work. Nice box size and when opened, it was well packaged with the expanding foam.

I finally get a chance to install it today(Tuesday) and the overall install was rather smooth. Also found out some early 6.0 engine differences that did not exist on the others that has done this...far as I know.

I removed the coolant tank for easy access btw. Apparently mine has rubber bushing mounted on the stock FICM. Had to figure out how to remove them since the newer trucks apparently do not have this setup. But found out that they are two piece bushings. So pushing out the metal sleeve separated them. Moved them over and went to install on the truck. The harness really was not an issue. They came off with some work and went on rather easy. Heard the snap on all three plugs so they were in. Reinstalled the coolant tank and air filter and intake tube and refilled the coolant. I also changed my Tstat so I had to add more coolant than usual.

Started it up and right off it was reading 48.5v and held it. Did some revs to see if it changed and no. Then some quick starts to see if it would lag. It started well each time of the 3 quick cranks I threw at it. Also the startup buzz test was very fast and solid clicks. The old one was slow and sped up as it clicked. O.o.

I want to say it felt like it responded a tad bit faster once the turbo lit up but I'll see how it handles from the miles I put on the truck.

So far I've seen it hover at 48-48.5 mostly and some 47.5v dips. There is about 30miles on it now.

Pics and vids in a bit since they are still uploading.


2006 Ford F250 CCSB FX4 6.0

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1997 F350 CCLB 2WD 7.3
1999 F350 CCLB 4WD 7.3
2003 F350 CCLB FX4 6.0





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post #2 of 11 Old 04-10-2012, 12:07 PM Thread Starter
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At the door.


Packaging. I was happy. Means BPD ships their products well.










Old stock ficm dated 10/02 with 146k on it.



Notice the cooling fins on it.....



Harness


03 FICM bracket


Stock FICM





Side by side








I have no idea why 30amp is written on the new one tho.


Heres where the 03 early weird ness comes in.
BUSHINGS!!! I thought I had to force them through the holes. Turns out they separate. Thank God lol.





Installed...Looks Sexyiii




2006 Ford F250 CCSB FX4 6.0

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1997 F350 CCLB 2WD 7.3
1999 F350 CCLB 4WD 7.3
2003 F350 CCLB FX4 6.0





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post #3 of 11 Old 04-10-2012, 12:11 PM Thread Starter
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Btw when I got out down the road somewhat after the new Tstat opened, I got out and inspected everyting. I even put my hand on it and it was rather cool to touch with a fully warmed up engine.

2006 Ford F250 CCSB FX4 6.0

Sold
1997 F350 CCLB 2WD 7.3
1999 F350 CCLB 4WD 7.3
2003 F350 CCLB FX4 6.0





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post #4 of 11 Old 04-10-2012, 01:21 PM
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Shiny

-Justin-
1985 Ford F-250 with a 6.9 IDI/T-19 4speed 4x4
Paint, Eagle Alloys, Kelly Safari TSR's, ATS turbo, gauges

2004 Jetta TDI 5 speed
2004 2wd Excursion Limited 6.0. Testing how loyal I am to Ford
1997 Passat B4V TDI. 1 of 80 imported in 97. 50 MPG and a factory 25 gallon fuel tank!
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post #5 of 11 Old 04-10-2012, 01:26 PM Thread Starter
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Vids are finally done.

First start up




Idle readings





3 start test
btw the edge froze on the restarts. so dont pay attention to it

2006 Ford F250 CCSB FX4 6.0

Sold
1997 F350 CCLB 2WD 7.3
1999 F350 CCLB 4WD 7.3
2003 F350 CCLB FX4 6.0





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post #6 of 11 Old 04-10-2012, 01:51 PM
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I could seriously use one of these this summer...towing hay and tractors in the good ol KS sun...especially if it gets as hot as last year! Keep us updated J-rod.


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2007 F-350 CCLB XLT FX4 ZF6 08 Mirrors, CTS, Gearhead, BD EGR Delete, Coolant filter, B&W, Custom rear springs, still rockin the stock head bolts and clutch!


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post #7 of 11 Old 04-10-2012, 03:49 PM
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Looks good, buddy! Dang, the 3 start test, you were giving that thing hell!!!

Shawn Carlson
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Proud Navy Vet
2005 F250, CCSB, 6.0 PSD, FX4 (The Sweet Unit is white)
2008 F350, CCLB, 6.4 PSD (Brad-the wife's truck is black)




Engine Mods:
Fluidampr
CCV Reroute (Reinstated)
4" MBRP Exhaust
MTW Stage 1 Turbo
Bulletproof 53V FICM
BulletProof EGR Cooler
BulletProof Water Pump
Riff Raff Intercooler Boots
Gogo Diesel Direct Drive Solenoid
BulletProof All-Aluminum Radiator
BulletProof All-Aluminum Intercooler
BulletProof Oil Cooler System w/ Bypass Filter
SCT w/ Custom Tunes (TSD, DJ's, Innovative, Gearhead, QuickTricks)

Exterior Mods:
Bilstein 5100 Shocks
Icon Adjustable Trac Bar
Firestone RideRite Air Bags
BDS Dual Steering Stabilizer
Aluminum Finned Differential Cover
Reese 16k Manual Slider 5th Wheel Hitch
Icon 2.5" Leveling Kit w/ F-350 rear blocks
20" BMF Novakanes wrapped in 33" Nitto Terra Grapplers
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post #8 of 11 Old 04-12-2012, 10:55 PM Thread Starter
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Put over 200 mi round trip on the truck today at hwy speeds and around city at the destination. No issues. This weekend will be the same again and then add south Texas Sunday and the drive back Monday. So racking up miles lol

But kinda raced a new dmax on the drive back and it has been shown I need inj to pass the new 2011 gm trucks lol.


I'm owed cookies from pinky still.....😜

2006 Ford F250 CCSB FX4 6.0

Sold
1997 F350 CCLB 2WD 7.3
1999 F350 CCLB 4WD 7.3
2003 F350 CCLB FX4 6.0





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post #9 of 11 Old 04-12-2012, 11:25 PM
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Very nice looking piece. Hopefully all works out well.


2005 Ford Excursion 4x4 Limited(Current)
2006 F350 Crew Cab 6.0 Lifted 6",22's,SRL, Edge CTS(Totaled)
2003 F250 Crew Cab 6.0 Sonic Blue Sport 38s/20s(SOLD)
2001 F250 Crew Cab 7.3 w/ 08 Clip 37s/22x14s(SOLD)
2005 Excursion Limited 6.0 I.D. Tunes 38s/20s(SOLD)
2008 F350 Crew Cab 6.4 Job II 2.5" Leveling kit(SOLD)
2001 F250 Single Cab Short Bed Looney Tuned 6.0 Conversion Studded/EGR Delete(SOLD)


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post #10 of 11 Old 04-13-2012, 08:06 AM
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My FICM is still good, but I'll be ordering one and getting PHP tuning on it.

2012 F-150 XLT Ecoboost SuperCrew 6.5' 4x4
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