oil cooler rebuild kit - Ford Powerstroke Diesel Forum
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post #1 of 15 Old 03-20-2012, 07:22 AM Thread Starter
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Question oil cooler rebuild kit

Hey all,
Anyone ever use the oil cooler rebuild kit from Tousley ford? Who has the best deal on an oil cooler? I don't have the $$$$ for BPD cooler so that is out.
Thanks Jack
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post #2 of 15 Old 03-20-2012, 07:33 AM
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Tousley has the cheapest oil coolers I know.
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post #3 of 15 Old 03-20-2012, 08:13 AM
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That's were I got mine, along with everything else to go with that job. Super fast shipping too.


2003 White F350 Fx4 CC SWR
Go Fasts:
X2 tuned with SRL+
4 Inch Open Dp
Egr Delete
Blue Spring Mod
Riff Raff Boots
Sinister Coolant Filter
All Aluminum Radiator
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post #4 of 15 Old 03-20-2012, 08:32 AM
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Ebay is cheaper. Got mine for 217 shipped. It was only.used 3 or 4 times.....lol jk it was new in unopened box.

White 04 F350 Lariat SRW/CC/LB/FX4 227,XXX+
Studs/BPD58V FICM Atlas40/BPD oil cooler/waterpump/7.3 fan
Edge insight CTS EGT/Turbo timer/FP SCT with ? Tune
Powermax w/KC billet wheel Warren 175/30%
5-8" MBRP Off Road Turbo Back/harpoon
2" Leveling/33' BFGATKO
ELC/PMM Coolant filter
aFe Stage2/EGR Delete


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post #5 of 15 Old 03-20-2012, 10:28 AM
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I noticed tousleyford has the rebuild kit for $231.00 that does not include housing. Is the housing reusable and easy to swap to new cooler? Also, they also sell the "upgraded" cooler, same part # but ending in letters " BB" I believe. This one has the extra 11th row but it's $350.00. Is it worth the extra $120.00? I'm guessing no


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2006 F-250 King Ranch Crew Cab Long Bed
146,000 miles and counting....

Mods so far....More to come
ARP Head Studs
Custom Diesel EGR Delete
4" MBRP Turbo Back Straight Piped Exhaust
Zerex CAT ELC Coolant
Updated STC Fitting, Turbo Feed and Drain Tube
PMM Coolant Filter
Blue Spring Upgrade
High Idle Mod
Edge Insight CTS
Edge expandable EGT Probe
Edge Fuel Pressure Sensor
SES SS Billet Grille Inserts
Recon Smoked Cab Light Covers
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post #6 of 15 Old 03-20-2012, 10:41 AM
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No, not worth it and yes, the housing is reusable.

Shawn Carlson
EvilEye@powerstroke.org

Proud Navy Vet
2005 F250, CCSB, 6.0 PSD, FX4 (The Sweet Unit is white)
2008 F350, CCLB, 6.4 PSD (Brad-the wife's truck is black)




Engine Mods:
Fluidampr
CCV Reroute (Reinstated)
4" MBRP Exhaust
MTW Stage 1 Turbo
Bulletproof 53V FICM
BulletProof EGR Cooler
BulletProof Water Pump
Riff Raff Intercooler Boots
Gogo Diesel Direct Drive Solenoid
BulletProof All-Aluminum Radiator
BulletProof All-Aluminum Intercooler
BulletProof Oil Cooler System w/ Bypass Filter
SCT w/ Custom Tunes (TSD, DJ's, Innovative, Gearhead, QuickTricks)

Exterior Mods:
Bilstein 5100 Shocks
Icon Adjustable Trac Bar
Firestone RideRite Air Bags
BDS Dual Steering Stabilizer
Aluminum Finned Differential Cover
Reese 16k Manual Slider 5th Wheel Hitch
Icon 2.5" Leveling Kit w/ F-350 rear blocks
20" BMF Novakanes wrapped in 33" Nitto Terra Grapplers
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post #7 of 15 Old 03-20-2012, 10:53 AM
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Not worth it.

White 04 F350 Lariat SRW/CC/LB/FX4 227,XXX+
Studs/BPD58V FICM Atlas40/BPD oil cooler/waterpump/7.3 fan
Edge insight CTS EGT/Turbo timer/FP SCT with ? Tune
Powermax w/KC billet wheel Warren 175/30%
5-8" MBRP Off Road Turbo Back/harpoon
2" Leveling/33' BFGATKO
ELC/PMM Coolant filter
aFe Stage2/EGR Delete


Semper Fidelis (Always Faithful) is the motto of the Corps. That Marines have lived up to this motto is proved by the fact that there has never been a mutiny among U.S. Marines.
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post #8 of 15 Old 03-20-2012, 11:05 AM
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That's what I figured, thanks guys!


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2006 F-250 King Ranch Crew Cab Long Bed
146,000 miles and counting....

Mods so far....More to come
ARP Head Studs
Custom Diesel EGR Delete
4" MBRP Turbo Back Straight Piped Exhaust
Zerex CAT ELC Coolant
Updated STC Fitting, Turbo Feed and Drain Tube
PMM Coolant Filter
Blue Spring Upgrade
High Idle Mod
Edge Insight CTS
Edge expandable EGT Probe
Edge Fuel Pressure Sensor
SES SS Billet Grille Inserts
Recon Smoked Cab Light Covers
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post #9 of 15 Old 03-20-2012, 11:28 AM
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my tousley oil cooler kit came with the hpop stainless screen. if i remember i got the upgraded kit though.

also get the intake gasket kit, turbo install kit, oring for the intake manifold(coolant) i don't think that came with the intake kit.

also is a good time to replace the t-stat

04' F-250 6.0L

AFE Stage 2 intake
Liberator EGR delete kit
4" MBRP Turbo back (straight piped) WHISTLE
Quad Piller Gauge
zoodad mod
Nitto Dura Grapplers
Edge Insight CS
DieselSite Coolant Filtration
Upgraded fuel pressure spring kit
upgraded turbo oil supply tube(solid)
upgraded turbo drain tube
SWAMP's 48V FICM
Rotella ELC
Firestone Ride Rite air bags in rear
draw-tite 30k hide-a-goose kit
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post #10 of 15 Old 03-20-2012, 11:29 AM
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oh and update your turbo oil supply and drain tubes, along with fuel pressure reg kit

04' F-250 6.0L

AFE Stage 2 intake
Liberator EGR delete kit
4" MBRP Turbo back (straight piped) WHISTLE
Quad Piller Gauge
zoodad mod
Nitto Dura Grapplers
Edge Insight CS
DieselSite Coolant Filtration
Upgraded fuel pressure spring kit
upgraded turbo oil supply tube(solid)
upgraded turbo drain tube
SWAMP's 48V FICM
Rotella ELC
Firestone Ride Rite air bags in rear
draw-tite 30k hide-a-goose kit
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