HOPO System Upgrades? - Ford Powerstroke Diesel Forum
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post #1 of 23 Old 12-14-2011, 06:08 AM Thread Starter
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HOPO System Upgrades?

My tuck is down now due to a HPOP leak. Both valve covers are off and the turbo is out. What parts should be upgraded or changed out in the HPOP system?

2003 F-250 CC 4x4 SB 6.0
Custom 03 Turbo, WPE Intake,
HD 97 Fan Clutch, MBRP Y Pipe,
Scangauge II Rancho 9000XL,
BFG 285/75 R16, Galaxy 94HP
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post #2 of 23 Old 12-14-2011, 06:30 AM
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Stand pipes, dummy plugs ect.

2005 F-350 4x4 SRW CC LB
ARP Head Studs, EGR Delete, Insight CTS, 03' Turbo
4" MBRP Turbo back, SCT SF3, 6.4l banjo bolts
Leveled, 36" SS Irok's, 20" Moto Metal MO950
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post #3 of 23 Old 12-14-2011, 06:35 AM
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The question is have you pinpointed where the HPO leak is?? How many miles on the OE HPOP? The 03-04 model years are really the ones that seem to have the most failures...
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post #4 of 23 Old 12-14-2011, 07:19 AM Thread Starter
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Quote:
Originally Posted by Enterko View Post
Stand pipes, dummy plugs ect.
Since this is an 03 are the stand pipes and dummy plugs the same as 04.5-07?

Anyone have part numbers?

2003 F-250 CC 4x4 SB 6.0
Custom 03 Turbo, WPE Intake,
HD 97 Fan Clutch, MBRP Y Pipe,
Scangauge II Rancho 9000XL,
BFG 285/75 R16, Galaxy 94HP

Last edited by DesertSmoker; 12-14-2011 at 07:31 AM.
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post #5 of 23 Old 12-14-2011, 07:25 AM Thread Starter
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Quote:
Originally Posted by a2elvis View Post
The question is have you pinpointed where the HPO leak is?? How many miles on the OE HPOP? The 03-04 model years are really the ones that seem to have the most failures...
Yes it is leaking under the HPOP cover. No I do not know if it is the pump or a oring. 86k on the motor. I am looking at replacing the HPOP since I know it is common point of failure on the 03. I was looking at putting in a ADRENALINE HPOP and replacing all the parts that could fail on the HPOP side.

2003 F-250 CC 4x4 SB 6.0
Custom 03 Turbo, WPE Intake,
HD 97 Fan Clutch, MBRP Y Pipe,
Scangauge II Rancho 9000XL,
BFG 285/75 R16, Galaxy 94HP
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post #6 of 23 Old 12-14-2011, 06:43 PM Thread Starter
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Bumping this up to see if I can get more info.

2003 F-250 CC 4x4 SB 6.0
Custom 03 Turbo, WPE Intake,
HD 97 Fan Clutch, MBRP Y Pipe,
Scangauge II Rancho 9000XL,
BFG 285/75 R16, Galaxy 94HP
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post #7 of 23 Old 12-14-2011, 06:46 PM
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Replace all O rings of course
One thing I did was upgrade my 04 hpop to head tubes to the ones with check valves from the 05+

04 F-350 XLT FX4 CC LB SRW leveled, SCT w/ innovative tunes, Edge Insight gauges, Str8 pipe, Studs, Bulletproof EGR, valve seats, 6.4 banjo bolts, updated fuel pressure spring

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post #8 of 23 Old 12-14-2011, 07:00 PM Thread Starter
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Quote:
Originally Posted by xpbprox View Post
Replace all O rings of course
One thing I did was upgrade my 04 hpop to head tubes to the ones with check valves from the 05+
Thanks I will look into upgrading the tubes......

2003 F-250 CC 4x4 SB 6.0
Custom 03 Turbo, WPE Intake,
HD 97 Fan Clutch, MBRP Y Pipe,
Scangauge II Rancho 9000XL,
BFG 285/75 R16, Galaxy 94HP
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post #9 of 23 Old 12-14-2011, 08:26 PM
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THIS FILE showing the 3 different versions of the HPOP system might help you plan it out a little better.
First one is the 03 version, then the 04 version and the last is the 05-up version.
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post #10 of 23 Old 12-15-2011, 05:10 AM
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How hard is it to upgrade to the 06 style?

04 350 DRW CC LB,4:10,245/75/17,tires 4X4.MBRP Duals.Coolant filter. CTS.Stage II AFE.EGR Delete,Zoodad ,regulated return, ,Arp,OemHG,AD150,WPE ported int,58FICM,190/30 Injec,05 coil conversion.WPE/KC 1.5 turbo,2011 rear leafs,13 tailgate,flight fab trac bars.2014 Power/folding/Extend mirrors.



To do list,
6.4 starter
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