In the Middle of 05 headlight conversion and need help!

[843Powerstroke]

Maybe yall can point me in the right direction. I just got my 05-07 lights in and im out there in the driveway as we speak trying to get them to fit (cutting/sawing) and i just relized i have no idea what i am doing. Is there any write up on how to do this? I need this asap before i do more damage that i will regret. Thanks!

[amdriven2liv]

These might help.

Not that I like him , but this could help.


POWERSTROKEHELP.COM - The Information Source for Ford Power Stroke Diesel Owners

[FourFun]

I'm gonna play father role here, and suggest before saw's are pulled out and cuts made you spend a little time researching before you get to where you are...LOL. Hopefully you haven't cut something you shouldn't have

This is what i used, and it made it a cinch! Good luck!

'05 Head Light Conversion Template/Guide For Cutting

[mudrunninpig]

Originally Posted by FourFun

I'm gonna play father role here, and suggest before saw's are pulled out and cuts made you spend a little time researching before you get to where you are...LOL. Hopefully you haven't cut something you shouldn't have

This is what i used, and it made it a cinch! Good luck!

'05 Head Light Conversion Template/Guide For Cutting

this is a great template, I have done a few. you may have to do some minor trimming to get them to fit just right. but this write up is a great start. a dremmel works great for fine tuning, good luck

[Southpaw]

The pics in that thread are what I used too. They are right on the money. I used a rotozip with a straight plunge router bit on it, worked great. Keep in mind there are a few areas that depth control IS important.

Good Luck