Join Date: Jun 2008
Location: Barrie, Ontario, Canada
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My truck was failing due to a stuck open EGR valve. You mentioned you did BPD egr upgrade, but was it the delete or upgraded cooler?
Just a thought, it only took me 5 minutes to open the hood, pull my bad EGR solenoid and replace it. If you haven't had it in the shop yet, it might be worth it to go check that yourself vs. paying big bucks to the dealer.
I had some hard starting, and white/grey smoke, a steady stream at idle, but when I added some throttle, it really blew out smoke, and seemed like the engine wanted to die out.