No start 2004 6.0 Excursion - Ford Powerstroke Diesel Forum
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post #1 of 13 Old 10-13-2009, 09:56 PM Thread Starter
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No start 2004 6.0 Excursion

So, this issue was happening every once in a while, but now would not start at all tonight. It finally started after about 40 tries. When you start it, it is somewhat of a hard start, then idle way low and/or dies. When you try to give it a little excelerator, it does nothing. Even if you floor it, nothing. It is not just when cold or hot, has done it randomly. Glow plug light comes on, etc like it should; cranks strong, etc. Once it finally starts it runs great. Got home, tried it again and same thing. Is there something in the idle circuit that would cause this? Need help!

Any ideas?

2005 F350 SRW, Crew cab short bed Lariat FX4. 85k. BPD HD oil cooler setup, BPD EGR cooler, Scanguage monitor.


2004 Excursion 6.0 - Lots of mods! SOLD!!!
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post #2 of 13 Old 10-14-2009, 08:26 PM Thread Starter
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Come on guys... MAN DOWN!

I normally can troubleshoot this stuff but haven't had the truck too long to get deep and too knowledgeable into it. With work, college, and 3 kids I could really use a hint or somewhere to start. She is parked for now... boooooooo.

2005 F350 SRW, Crew cab short bed Lariat FX4. 85k. BPD HD oil cooler setup, BPD EGR cooler, Scanguage monitor.


2004 Excursion 6.0 - Lots of mods! SOLD!!!
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post #3 of 13 Old 10-14-2009, 08:31 PM
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I lost the cam and crank senors in my truck at the same time and it cranked just like it shud just wouldn't start maybe you have lost one or both of them

2008 F250 cc lb 6.4 auto
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post #4 of 13 Old 10-15-2009, 04:57 AM Thread Starter
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Thank you so much for the ideas. It does start after about 30-40 tries, or randomly. I tried starting it yesterday morning before work and it would start but idle low and sputter and die. Then last night I tried it and it started right up, correctly, and had good throttle response. Then when you let it idle for 45 seconds or so it surged and stumbled a little bit.

2005 F350 SRW, Crew cab short bed Lariat FX4. 85k. BPD HD oil cooler setup, BPD EGR cooler, Scanguage monitor.


2004 Excursion 6.0 - Lots of mods! SOLD!!!
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post #5 of 13 Old 10-15-2009, 05:04 AM
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I recently took my truck to the dealer for the same issue except mine idled high once it started. The problems they found that caused it was the glow plug module and a leak in the HPOP. Hope this helps you out.


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post #6 of 13 Old 10-15-2009, 08:57 AM Thread Starter
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Was the leak internal or external? Could you see it? Did your glow plug light still come on with the module bad?

2005 F350 SRW, Crew cab short bed Lariat FX4. 85k. BPD HD oil cooler setup, BPD EGR cooler, Scanguage monitor.


2004 Excursion 6.0 - Lots of mods! SOLD!!!
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post #7 of 13 Old 10-15-2009, 09:05 AM
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The leak was internal I couldn't tell that it was leaking by looking at anything. The glow plug light would come on and off as it normally would. I'm not sure if there is a way of checking these issues yourself or not.


07' F-250 XLT
2.5" kit with 35" Baja mtz's and 20's
4" MBRP turbo back straight pipe
Cold air intake
edge insight cts
7" in-dash JVC head unit
2- 10" Kenwood subs
SCT tuned by innovative
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post #8 of 13 Old 10-15-2009, 09:12 AM Thread Starter
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Damn... Thanks for the info, it is truly appreciated!

2005 F350 SRW, Crew cab short bed Lariat FX4. 85k. BPD HD oil cooler setup, BPD EGR cooler, Scanguage monitor.


2004 Excursion 6.0 - Lots of mods! SOLD!!!
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post #9 of 13 Old 10-15-2009, 09:22 AM
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No problem! I hope you get it figured out an fixed soon!


07' F-250 XLT
2.5" kit with 35" Baja mtz's and 20's
4" MBRP turbo back straight pipe
Cold air intake
edge insight cts
7" in-dash JVC head unit
2- 10" Kenwood subs
SCT tuned by innovative
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post #10 of 13 Old 10-17-2009, 11:19 AM Thread Starter
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What about the ICP sensor? Could it be starting to go bad?

Where would be a good place to check voltage and/or pressure to see if the lpop or hpop is working correctly? What PSI?...

2005 F350 SRW, Crew cab short bed Lariat FX4. 85k. BPD HD oil cooler setup, BPD EGR cooler, Scanguage monitor.


2004 Excursion 6.0 - Lots of mods! SOLD!!!
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