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That's weird, ton of guys run +70PSI without any issues of the filter cap o-ring being blow out?
Are you still running the factory fuel filter housing cap? If so, maybe it's flexed/warped/deformed plastic, after all the times it's been screwed and unscrewed? I use Baldwins filters, it has the filter attached to a new cap, I'm not sure if it's any better or worse, but the guys at the local big rig shop recommended it when I just went in to look around.
Plus on the bright side, if you get the fuel filter and o-ring from Ford it costs just as much and maybe more as Baldwins filter.