Join Date: Feb 2008
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Don't know about the issues you are having, other than the crash bar. But I replaced my shackles with a 2" lift kit that removed my crash bar and bracket anyway.
My road armor came with 8 bolts to hold the new bumper on. The only issue I had was holding the bumper in place while I put the bolts in (didn't have a helper at the time).
As for the 'light buckets', mine had plenty of clearance.
02 F250 CC SWB Auto 4x4, 4" MBRP TB with 5" tip, S&B Intake, TW chip, HPX Mod, Isspro Guages, NChornet CCV Mod, Coolant Bypass Filter