99 transfer case in an 02 - Ford Powerstroke Diesel Forum
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post #1 of 16 Old 09-25-2009, 07:10 AM Thread Starter
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Question 99 transfer case in an 02

I need help my 4wd does not work in my 02 sb cc powerstroke. ive got a 99 xl with a manual shift transfer case and i was wanderin if there was anything else besides cutting a hole in the floor that i would have to do to put the manual transfer case in my 02

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post #2 of 16 Old 09-26-2009, 04:54 PM Thread Starter
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please help
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post #3 of 16 Old 09-26-2009, 06:30 PM
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Don't know about any electrical issues, but you shouldn't have to cut a hole. There is a hole in the pan secured by a few screws and sealant.


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post #4 of 16 Old 09-27-2009, 05:47 PM Thread Starter
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Thanks but the electrical issues are wat im worried about

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post #5 of 16 Old 09-27-2009, 06:07 PM
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Shouldn't be any electrical issues at all.

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post #6 of 16 Old 09-27-2009, 06:33 PM Thread Starter
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the transfer case in the 99 xl would be all manual rite except for the light in the dash

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post #7 of 16 Old 09-27-2009, 06:41 PM
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Yeah but the gem controls that light in the dash, you would need a gem programmed for manual transfercase for the lights to work again. Whats wrong with the one you have?

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post #8 of 16 Old 09-27-2009, 06:46 PM Thread Starter
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$500 module i like manual better because u dnt have to worry about the electrical issues and i have the manual in a truck with a bad motor so its free also if the lights in the dash are the only thing im doing it

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post #9 of 16 Old 09-27-2009, 08:07 PM
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I'd say go for it then, you could probably have the dealer re-flash your gem for you for a fee, then figure out what wires are supposed to be hooked to a manual t-case and your good. If the donor truck has the same tranny as yours you could probably swap the whole wiring harness over and plug it right in. Might even work without any programming!

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post #10 of 16 Old 09-29-2009, 05:50 AM Thread Starter
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Thanks for the help im going to start pullin the one out of the 99 today

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