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99-03 7.3L Exterior Discussion Body and Accessories Talk

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Old 01-08-2010, 02:46 PM
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Need Help!!!

OK, I'm new to the FORD DIESEL world and just purchased a 7.3 PS 2002 Excursion. I'm stoked on this SUV and want to restore its headlights. I bought the one piece headlight from an ebay seller that told me they would fit......wrong ( maybe cause they're Chinese?). My question is......from what I've read, do any 99-2005 headlights fit my vehicle with no modifications? I need a straight answer and maybe some pics of guys who have already done it cause I'm sending them back and wanting to get new one piece headlights or going back to the old stuff.

Thanks
Josh
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Old 01-08-2010, 02:56 PM
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Here is a bump for ya man. I am not 100% sure if the 05 headlights will fit in a 02 directly. I know that to do the grill swap you must either cut the bumper or buy a kit, but again i'm not 100% on the headlights.
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Old 01-08-2010, 03:07 PM
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Thanks man, I'll really not wanting to change the bumper or grill, just the headlights. The two piece one are very outdated and the one piece ones look great.

Josh
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Old 01-08-2010, 03:14 PM
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You have to cut the header panel to get them to fit. The new ones are deeper than the old ones
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Old 01-08-2010, 03:22 PM
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First of all, your Truck looks SICK! Are you saying ALL one piece headlights need cutting/mods to the panel or just certain years?

Josh
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Old 01-08-2010, 03:29 PM
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Quote:
Originally Posted by Jboymx View Post
First of all, your Truck looks SICK! Are you saying ALL one piece headlights need cutting/mods to the panel or just certain years?

Josh
Thanks for the compliment! 99-04 trucks must be cut to get the 05-07 lights to fit. They do make 1 piece lights that fit the 99-04 trucks; I had a set but didn't like them too much. Here's what I used to have



Here's the only pic I can find with them on my truck



Edit- Here's a write-up on how to cut the header panel '05 Head Light Conversion Template/Guide For Cutting

Last edited by Eric; 01-08-2010 at 03:40 PM.
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Old 01-08-2010, 03:48 PM
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Ya, those don't do it for me like the 05-07s do! Thanks again for your quick replies!! Your 08 side tow mirrors are my next project. I saw so threads on those and it looks pretty straight forward uh? Any pointers?

Josh
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Old 01-08-2010, 03:50 PM
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Originally Posted by Jboymx View Post
Ya, those don't do it for me like the 05-07s do! Thanks again for your quick replies!! Your 08 side tow mirrors are my next project. I saw so threads on those and it looks pretty straight forward uh? Any pointers?

Josh
The 08 mirrors aren't that big of a deal. You have to grind off 2 tabs but other than that, they bolt right up
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Old 01-08-2010, 04:21 PM
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everything Eric is telling you is GREAT info, if you're just doing headlights the easiest way is to cut your stock header panel. do everything carefully though. good luck with the new truck and be forewarned......it doesn't stop at onl the headlights.

Chad
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Old 01-08-2010, 06:21 PM
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Thanks guys for the great info! Now i must MAX out all my credit cards to create a FORD like you guys!

Josh
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