Manual Trans Problems Here - Ford Powerstroke Diesel Forum
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post #1 of 2 Old 11-07-2010, 03:12 PM Thread Starter
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Manual Trans Problems Here

Since there isn't a lot of knowledge about manual transmissions, this should be a stickied thread.

Feel free to edit this as necessary.

PROBLEM: LOW CLUTCH PEDAL

SOLUTION 1: Add/ Bleed Hydraulic Assy. Takes DOT3 brake fluid.

SOLUTION 2: Fix/ Repair Clutch Rod linkage bushing. Ford part # E69Z7526A

SOLUTION 3: New Master and/Or Slave Cylinder.



PROBLEM: HARD TO SHIFT TRANSMISSION

SOLUTION 1: Add/ Bleed Hydraulic Assy. Takes DOT3 brake fluid.

SOLUTION 2: Fix/ Repair Clutch Rod linkage bushing. Ford part # E69Z7526A

SOLUTION 3: New Master and/Or Slave Cylinder.

SOLUTION 4: Replace Clutch Fork

SOLUTION 5: Replace Clutch Assy. (Includes clutch, pilot and throwout bearings, and pressure plate, may require machining flywheel)

SOLUTION 6: Rebuild transmission


PROBLEM: WILL NOT SHIFT

Refer to above two points


PROBLEM: WILL NOT MOVE/STRANGE NOISES

SOLUTION 1: Replace clutch

SOLUTION 2: Rebuild transmission

00 F250 crewcab long box 6 speed 4x4 XLT
-5in straight piped
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94 Jeep cherokee on 8 lugs and big rubber.
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post #2 of 2 Old 11-15-2010, 06:09 AM
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Looks like I am going to be going after problem #3, hopefully only step 1 for the solution. How difficult is it to pull one of these trannies? I ask, because I HAVE to have this truck back up and running ASAP and if I can do it myself I may. I might just drop it off at a shop too and have them tear into it... Its my work truck and I'm on call 24/7/365 so this is going to bite me in the ***. I guess thats what I get for working for the only company in the oil field where I put on 6,000+ miles a month and they don't provide a company truck! DAMNIT, I'M SCREWED!!!

2001 CCLB SRW 6spd - 375K and counting
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1992 Acura NSX
1997 Honda Civic Hatchback - 2.4 liter, 6266 Turbo

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