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Check out Total Diesel Performance for chips. Thats where Tony Wildman is. It's $300 dollars plus 50 for each additional tune. The big plus is you get free reburns, so it's actually a good deal. I would get in touch with Tony and let him know what you have in the truck and what you are looking for. He can set you up with the exact tune you need.
I don't know of any cone in the turbo on powerstrokes. I know cummins has a turbo silencer but not powerstrokes. The only thing turbo related is turbo related that everyone unhooks is the EBPV.
I would sell the tymar intake for $100 shipped. The filter is new, not 20k used or anything. Beans diesel charges $150 without shipping.
With the stock tune I average 18mpg. Thats highway and in town driving.
The best I've done is 23mpg and that was all interstate.
Here's another thing, are your injector o-rings giving any signs of being bad? One of the signs is terrible mpg.
I would think even off all city driving you should be at least 13-15mpg.
97 F350 Crew Cab Dually Powerstroke
120cc Split Shots
FS 2500 Bypass oil filter
KCM oil crossover
Bully Dog Gauges