6637 DIY Intake filter install/change - Ford Powerstroke Diesel Forum
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post #1 of 50 Old 04-05-2012, 04:13 PM Thread Starter
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6637 DIY Intake filter install/change

So I decided to do a quick write up on the 6637 DIY Intake. I have been seeing a lot of posts regarding this mod and I needed to change my filter anyway.

First you want to remove your stock airbox from the intake tube.



Next you will need a 4" 45 elbow. A muffler shop should have one, if not you should be able to pick one up online for $20 or so. Another option is using a 4" pvc street 45 elbow and a small piece of 4" pvc. I used an exhaust elbow. You will need to cut it almost in half to make it short enough and get the angle right.



You will also want tp pick up a nice "t" style clamp. I like this style of clamp because you can get it really tight. I used the stock hose style clamp on the intake pipe.

Clamped up...



Installed in the truck...





I really needed to replace mine....




Sent from my SPH-D710 using AutoGuide.com App

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08 Axle/4x4 conversion, 5spd conversion, 6637, 5" SP exhaust, gearhead tunes
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post #2 of 50 Old 04-05-2012, 04:20 PM
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dang thats a dirty filter.

00' f350 7.3 8" lift 37x13.5x20 toyo mt, xd wheels, 16 chrome shocks all around, air ride, quad pillar gauge, ghost flame paint, PHP chip, DIY Intake, Zoodad mod, foil delete, recon smoked cab lights, recon smoked led third brake light, wicked wheel, nc hornet's ccv mod, riffraff boots, HPX, 4" turbo back 8" miter stack.
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post #3 of 50 Old 04-05-2012, 05:13 PM
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Quote:
Originally Posted by saltlake3fitty View Post
dang thats a dirty filter.
That's an understatement.

Tim

2001 F-250 Lariat CCSB, 4x4, ZF6 249k, 6.5" Procomp lift, 37" Toyo M/T's, 20" Fuel Hostages. PIS 160/30's, PHP Hydra, 6637, 4" exhaust, Tank mods, ISSPRO's, 08+ mirrors/tailgate/tail lights, M12000 winch.



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post #4 of 50 Old 04-05-2012, 05:14 PM
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it almost looks as if it was lit on fire. lol

00' f350 7.3 8" lift 37x13.5x20 toyo mt, xd wheels, 16 chrome shocks all around, air ride, quad pillar gauge, ghost flame paint, PHP chip, DIY Intake, Zoodad mod, foil delete, recon smoked cab lights, recon smoked led third brake light, wicked wheel, nc hornet's ccv mod, riffraff boots, HPX, 4" turbo back 8" miter stack.
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post #5 of 50 Old 04-05-2012, 05:37 PM
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wow that filter was dirty. lol


and i did the same with the exhaust elbow


96 7.3L, RCSB, Race truck

Only regular cab short bed OBS in Nor Cal!

Last edited by NorcalPSD925; 06-21-2012 at 10:34 AM.
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post #6 of 50 Old 04-06-2012, 03:19 AM Thread Starter
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Quote:
Originally Posted by saltlake3fitty View Post
dang thats a dirty filter.

Yeah it is, it had been a long time sense it had been changed... I still have it, i'll try to get a pic of the inside of the filter, it looks as clean as the new filter.

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08 Axle/4x4 conversion, 5spd conversion, 6637, 5" SP exhaust, gearhead tunes
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post #7 of 50 Old 04-06-2012, 03:30 AM Thread Starter
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Filter Products - equipment parts - Donaldson, Baldwin, Des-Case, Wilson, Ingersoll Rand - alternators, air & electrical starters, bag, engine & hydraulic filters, bearings

Cheapest place to buy filters that i have found....

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08 Axle/4x4 conversion, 5spd conversion, 6637, 5" SP exhaust, gearhead tunes
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post #8 of 50 Old 04-06-2012, 06:46 PM
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You sure it needed replaced ! Lol, don't think i could ever let mine get that bad.

97 f250 7.3 obs toyo m/t ,4.10`s , air bags,straight piped, 3" down pipe,Tymar intake,Edge Insight, PHP 6 pos chip
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post #9 of 50 Old 04-10-2012, 07:22 AM
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i have bought the filter, still trying to get time to do the mod. i have searched around on it but i dont remember seeing what to do with the 2 sensors (if i remember correct) that are on the current box....can you help with that. 94.5 PS
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post #10 of 50 Old 04-10-2012, 07:51 AM
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how exactly did you get the 4 inch exhaust elbow to fit on that rubber tube? i made a bevel and after about an hour of wrestling with it, i got the 4 inch piece of pvc i needed in there.... i feel like should have something not so rednecked thered though

-Conner

1997 F-250 Long Bed Extended Cab
--7.3 Powerstroke E40D Auto
--4.10 Rear End
--280,000 Miles

-Napa 6637 DIY CAI
-3 inch DP, 5 inch under truck, 6 inch Mitre!!
-2nd gen Wicked Wheel from Dieselsite
-Tony Wildman 6 Position Chip
Broke College Kid Mod
Now residing in LARAMIE, WY for school at the University of Wyoming! Hit me up if youre around, I'm always down for a hot rodding adventure

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