Manual grinding - Ford Powerstroke Diesel Forum

 
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post #1 of 5 Old 08-17-2009, 03:00 PM Thread Starter
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Manual grinding

'95 w/ Manual- Grinds when downshifting into 2nd anywhere over 1RPM. Have to slow way down to get it into 2nd without grinding. It doesn't grind when upshifting into 2nd, but it sometimes does seem kinda sticky, like it's stuck for a fraction of a second. It doesn't grind or stick going into any other gears up or down. Synchronizer maybe? Hope not. Any suggestions? Thanks
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post #2 of 5 Old 08-18-2009, 07:54 AM
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sounds like the syncro for 2nd is bad

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post #3 of 5 Old 08-18-2009, 09:45 AM
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Mine does the same, check your clutch pedal bushing. It can cause it to do that and if you don't fix it soon after it starts then it will continue to do it after you fix the bushing due to wearing down the synchro(like mine). I don't even attempt downshifting into 2nd anymore

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post #4 of 5 Old 08-18-2009, 02:27 PM Thread Starter
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Thanks, I'll check the bushing.
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post #5 of 5 Old 08-18-2009, 02:32 PM
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mine never left me down shift into second over 1k rpms even when it was new


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