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Fuse#22 Blown/Fuel Bowl Leaking Diesel
1996 F250 7.3 Liter
So my tuck has been acting up latley and it finally left me stranded today. Only about a mile from home, could of been worse. Here's the deal: Fuse #22 blown Engine turns but wont start Wait To Start Light NOT lighting up also Replaced fuse and my Heater External Conector goes up in smoke/frys Fuse #22 blown again and replaced, this time with both the Heater External Conector & Water In Fuel (WIT) disconected. Wait To Start lights works fine and truck cranks right up. Now diesel spills out of Heater External Conector ![]() I've been reading up on the problem and I "think" I have the solution to the problem: Heater Thermal External PN F4TZ-9J294-A Gasket PN F4TZ-9C065-A Is there anything else I should look out for? maybe replace the actual heater under the bowl? Any help would be appreciated & thanks in advance Fellas! |
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Pull the bowl and do all new o-rings and hoses. It will be worth it.
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Are you fixin' on decommissioning the heater permanently? I would think there's an NPT plug you can put in its place; that would solve that leak issue.
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If it's leaking from the fuel bowl feed through, you will need a new one (about $50) and it is sealed by an o-ring/clamp deal (an o-ring will come with the new part). I've never looked to see if its possible to tap the housing for a plug and still clear everything like the water-in-fuel sensor (the fuel restriction sensor hole can be plugged). You don't really need the fuel heater living in Houston. Cheers!
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No I'm not going to decomission the heater and really did'nt want to plug the bowl. I did read that alot of people have pluged them with no problems though. I guess I just want to fix her up right. Called the Dealership today and seems like I'm gonna have to fork over about $70 after taxes for the sensor and gasket/o ring. This does'nt include the heater itself which I can buy cheaper at Oreilly's or Napa. Thanks for the insight guys!
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Go to the international dealer. Ford dealerships will rape you on the price
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riffraff diesel has a special on fuel heater elements right now. they also sell fuel bowl rebuild kits
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