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Well if I am WOT in 5th gear it will only boost to 10 PSI pulling a boat. And if I hit a hill it will slow down and wont accelerate until I drop a gear or 2. The Turbo is completely fine with no shaft play and compressor housing is in great shape. Fuel pressure is great, and injectors pass buzz test with flying colors. I have an open filter intake and down pipe. Would a low Exhaust back pressure sensor signal cause this?
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I have a 1997 Powerstroke that had a very similar problem. I could only make 11 psi boost with my chip cranked all the way up. Other than the low boost problem the truck ran great. Most people told me it was either an exhaust leak or a boost leak but I couldn't find any indication of either. It turned out to be a jammed up catalytic converter. The backpressure was so high that the exhaust gas velocity was not high enough to properly drive the turbo. I assume that yours has a cat on it too because it is a 1997. My truck now makes 23 psi boost. So long story short, if you haven't looked at the cat you might want to check it out. With your Auto Enginuity tool you can monitor backpressure. Stock exhaust should be around 15 psi at idle and no more than about 42 psi at WOT. Hope this helps!
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well in 5th gear wot,my boost is around 10 also,im pretty sure thats normal,when i shift to 4th and crank it on stock setting,it will hit 15 psi,to hit that in 5th you would have to be going really fast i think.so try pulling the hills in 4th,i think you will then see around 15psi which is stock boost.also what are your egts like on these hills in 5th,and what does this boat weigh?
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