EGR Removal - Ford Powerstroke Diesel Forum
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Old 08-27-2012, 03:28 PM
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EGR Removal

Im in the process of pulling the EGR Valve on my truck. What a PAIN IN THE A$$!!! So far Ive broken it in two pieces and I'm going to just go ahead and pull the elbow off to remove it. The replacement EGR Valve just came in and I noticed there is only one hose connection on it. The original EGR Valve has two holes in it for the hoses to connect. Did I order the wrong part? Help Please!
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Old 08-28-2012, 10:31 AM
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Replacw the elbow. There is a special tool to pull valve. Get a tuner like H&S to program truck to not recognize the EGR. The remove the coolers as well. I just did this to mine last weekend while I had cab off to replace the hpfp.
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Old 08-28-2012, 06:46 PM
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EGR Valve & elbow replaced.......Never Again!!! Clay I'm saving for a tuner and exhaust but not in my budget at the moment....thanks.
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Old 08-29-2012, 03:40 PM
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What did that cost you?
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Old 08-29-2012, 04:27 PM
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You have to cut and reroute the coolant hose away from the valve now. I can't remember exactly how it's done because one isn't right in front of me.

The valve and the housing will take about 2 hours to do if you cheat it into place. The book says remove the vertical egr cooler but that's not necessary
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Old 08-29-2012, 06:07 PM
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It cost be around $250 in parts and I managed to do the labor myself. I got a buddy who works at a dealership so the parts were fairly inexpensive.

Sinner, yup one of the hoses was discarded and the other rerouted. Thanks....
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