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post #1 of 7 Old 01-21-2009, 03:24 PM Thread Starter
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No Power - more EGR issues

Last week the truck threw p0404 and p0405. I pulled the egr and cleaned the crap out of it...until it shined. (Fun to remove, by the way...)I checked to make sure it wasn't stuck and put it back in.

The truck actually runs WORSE! WTF?!?! It doent shift right and accelerates like it is dragging a sled. No smoke that I could see, no leaks, no puking.

It is now throwing codes p006A and P0401:

P0006 Fuel Shutoff Valve A Control Circuit Low
P0401 EGR Flow Insufficient Detected

What's the deal? Anyone got any ideas?

2003 F350 SRW CC 4x4 6.0L
Coolant Bypass Filter w/ Cat ELC
Amsoil Oil Bypass Filter
Hypertech MaxEnergy / Bully Dog Outlook
Cat and muffler DELETE!
Icon 2" leveling kit
Mickey Thompson MTZs
ARP Head Studs / New Ford OEM HGs
New heads
Sinister Diesel EGR Cooler
Blue Spring Upgrade
New HPOP STC connection




Last edited by lawman349; 01-21-2009 at 03:30 PM.
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post #2 of 7 Old 01-21-2009, 06:15 PM Thread Starter
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UPDATE:

I tried unplugging the EGR valve just to see what might happen. Symptoms remain.

I am only getting 8 lbs boost as WOT.

WTF.

2003 F350 SRW CC 4x4 6.0L
Coolant Bypass Filter w/ Cat ELC
Amsoil Oil Bypass Filter
Hypertech MaxEnergy / Bully Dog Outlook
Cat and muffler DELETE!
Icon 2" leveling kit
Mickey Thompson MTZs
ARP Head Studs / New Ford OEM HGs
New heads
Sinister Diesel EGR Cooler
Blue Spring Upgrade
New HPOP STC connection



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post #3 of 7 Old 01-21-2009, 06:28 PM
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mine did that to. It was the egr valve, cooler and oil cooler. I could max out at 50mph. It was pretty bad. hope this helps. Truck ran like crap and no power. They also found a small issue with the turbo and some hoses. Man, she is running good now!

2006 F-250
2.5 Daystar
F350 Blocks
Dual Stabilizers
KMC Rims
35x12.5/20 Toyo M/T
RBP Badges
6000K
Sct programmer (Innovative)
Edge Insight
PHP FICM
4" RBP exhaust No cat No muffler
Airaid intake
Zoodad
Banks High Ram

Tracvision
Tons of AV
5 JL Subs
03 Turbo
08 tailgate
08 console
09 Bumper
08 diff
08 mirrors
Jan 2008/Jun 2010 8-Lug


2003 Harley F-150 blk/slv
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post #4 of 7 Old 01-21-2009, 07:01 PM Thread Starter
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rj- what was the final $$?

i think a delete kit might be in order here.

2003 F350 SRW CC 4x4 6.0L
Coolant Bypass Filter w/ Cat ELC
Amsoil Oil Bypass Filter
Hypertech MaxEnergy / Bully Dog Outlook
Cat and muffler DELETE!
Icon 2" leveling kit
Mickey Thompson MTZs
ARP Head Studs / New Ford OEM HGs
New heads
Sinister Diesel EGR Cooler
Blue Spring Upgrade
New HPOP STC connection



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post #5 of 7 Old 01-21-2009, 07:14 PM
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ford covered mine. I was out $100 for the deduc. I guess I got lucky. I bought a SCT with Innovative tunes that turns the egr off. So far all good!!

2006 F-250
2.5 Daystar
F350 Blocks
Dual Stabilizers
KMC Rims
35x12.5/20 Toyo M/T
RBP Badges
6000K
Sct programmer (Innovative)
Edge Insight
PHP FICM
4" RBP exhaust No cat No muffler
Airaid intake
Zoodad
Banks High Ram

Tracvision
Tons of AV
5 JL Subs
03 Turbo
08 tailgate
08 console
09 Bumper
08 diff
08 mirrors
Jan 2008/Jun 2010 8-Lug


2003 Harley F-150 blk/slv
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post #6 of 7 Old 01-21-2009, 07:28 PM Thread Starter
Emergency Services

 
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ug.

if mine is that fouled up, the EGR delete is a no-brainer. I was kinda hoping it was just the valve (...which lists for $400...) but I cleaned it till it shined and the problems are acrually worse now.

2003 F350 SRW CC 4x4 6.0L
Coolant Bypass Filter w/ Cat ELC
Amsoil Oil Bypass Filter
Hypertech MaxEnergy / Bully Dog Outlook
Cat and muffler DELETE!
Icon 2" leveling kit
Mickey Thompson MTZs
ARP Head Studs / New Ford OEM HGs
New heads
Sinister Diesel EGR Cooler
Blue Spring Upgrade
New HPOP STC connection



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post #7 of 7 Old 01-22-2009, 06:33 PM Thread Starter
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After failing to find any other problems, I pulled the EGR back out and replaced the FING gasket and O-rings.

Surprisingly, this must have been the problem. Darn truck hauls A** now!!

what a relief! My next step was pulling the turbo and checking to see if the vanes were stuck!

2003 F350 SRW CC 4x4 6.0L
Coolant Bypass Filter w/ Cat ELC
Amsoil Oil Bypass Filter
Hypertech MaxEnergy / Bully Dog Outlook
Cat and muffler DELETE!
Icon 2" leveling kit
Mickey Thompson MTZs
ARP Head Studs / New Ford OEM HGs
New heads
Sinister Diesel EGR Cooler
Blue Spring Upgrade
New HPOP STC connection



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