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post #1 of 25 Old 03-19-2014, 12:43 AM Thread Starter
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2004-hard start checklist

Hey guys,
Starting work on a 2004 built 08/03. 218k and fresh head gaskets. Unsure of any other repairs done on it.
No start hot, let it cool 30 minutes usually starts. Good and strong cold starts. Today while letting off the throttle owner stated it just died, I towed it to my place.
Ficm voltage good/ Sync-yes, new OEM oil cap and filter.

Pictures in order
KOEO
While cranking (truck DID start after cranking more to build HPO)
Last two are at idle

Owner wants to do Dieselsite HPOP if that's the issue, EGR delete, coolant filter, oil cooler, IPR (could be an issue since it just had work done)
and a few more things.
I plan to pressure test the system, pull IPR and then go from there.
Think oil rail nipple o-rings are a possibility?

Just wanted help to ensure I cover all the bases.
Thanks
Dustan

2005 F350 CCLB FX4
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2005 F350 CCLB FX4
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post #2 of 25 Old 03-19-2014, 04:04 AM
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Quote:
Originally Posted by juniorssrollin View Post
Hey guys,
Starting work on a 2004 built 08/03. 218k and fresh head gaskets. Unsure of any other repairs done on it.
No start hot, let it cool 30 minutes usually starts. Good and strong cold starts. Today while letting off the throttle owner stated it just died, I towed it to my place.
Ficm voltage good/ Sync-yes, new OEM oil cap and filter.

Pictures in order
KOEO
While cranking (truck DID start after cranking more to build HPO)
Last two are at idle

Owner wants to do Dieselsite HPOP if that's the issue, EGR delete, coolant filter, oil cooler, IPR (could be an issue since it just had work done)
and a few more things.
I plan to pressure test the system, pull IPR and then go from there.
Think oil rail nipple o-rings are a possibility?

Just wanted help to ensure I cover all the bases.
Thanks
Dustan

2005 F350 CCLB FX4
Dustan, If you are going to pull the oil rails to do the nipples and o-rings, I would first look at the Dummy plugs and stem pipes. They are known to be a major fault for the "Cold Start" Issue.
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post #3 of 25 Old 03-19-2014, 04:37 PM Thread Starter
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Rick, with this motor being the early version it does not have dummy plugs or stand pipes like the 2004.5+ motors

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post #4 of 25 Old 03-20-2014, 04:34 AM Thread Starter
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Guys why would the ICP pressure be above 20 after a cold soak all night and day?

2005 F350 CCLB FX4

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post #5 of 25 Old 03-20-2014, 08:50 AM
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Quote:
Originally Posted by juniorssrollin View Post
Rick, with this motor being the early version it does not have dummy plugs or stand pipes like the 2004.5+ motors
Early 2004s (mine is a 10/03) DO have stand pipes. They had never been replaced, and were part of my HPO leak issue.
I had a hot no-start and replaced my stand pipes, along with the ICP, and all 8 injectors.

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'04 F350 Pinky truck

I work at some place, in a desert, with a tank...





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post #6 of 25 Old 03-20-2014, 09:09 AM Thread Starter
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Yea your correct, your talking about this style. Haven't heard them to be as problematic as the newer design

2005 F350 CCLB FX4
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post #7 of 25 Old 03-20-2014, 09:16 AM
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Quote:
Originally Posted by juniorssrollin View Post
Yea you're correct, you'retalking about this style. Haven't heard them to be as problematic as the newer design

2005 F350 CCLB FX4
They don't seem to be, but with a HPO leak, you may as well change them anyway, to prevent issues. My techs here at BPD recommended them to be changed on mine. That's just me, though.

Excuse my grammar Nazi-ness. I can't help it!

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'04 F350 Pinky truck

I work at some place, in a desert, with a tank...





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post #8 of 25 Old 03-20-2014, 10:19 AM Thread Starter
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Haha that's fine, my hands are dirty and was typing quick.
Intake is out and I was surprised to see this intact.
And who the F*** installs a ground wire like that when it has a good eyelet on the end?!?!

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post #9 of 25 Old 03-20-2014, 10:59 AM
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LOL, maybe someone needs there glasses checked.

To answer your ICP question I've noticed many of them have a number higher then zero all the time.

HPOP might be next place to go.

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post #10 of 25 Old 03-20-2014, 01:01 PM Thread Starter
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Already going there...the owner of the truck read the forums and is sparing no expense on this truck

2005 F350 CCLB FX4
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