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post #1 of 9 Old 03-27-2013, 08:06 PM Thread Starter
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Angry Fuel problem, stumped

Well shoot, I have had the worst luck with this truck. 2004(late model) crew cab short bed. Egr delete, airaid intake, studs. I have done studs(twice) on this thing in a matter of 15,000 miles without running a tuner. Heads were pressure checked and milled within ford tolerances the second time. Leaves me no money for fun stuff whith this thing!
So I finally got it all back together and when doin so I noticed two of the injectors were slightly darker than the other 6. I replaced all washers and seals and cleaned the two off hoping it was just a sealing issue. All back together ran like a dream. after about 25 miles CEL came on, found out i forgot to plug in my ICP, whoops! I put about another 2000 miles on then rough idle, hard starts, and eventually stalling apearred. Took it to ford and had a contribution test done. The two injectors (#2,#4) I had suspicion about failed. Along with a icp code and the egr code which I expected. Replaced the two injectors (old ones were black). Ran great. Another 300 miles, exact same symptoms...help??

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post #2 of 9 Old 03-27-2013, 08:43 PM
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So you now have injectors failing randomly?

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post #3 of 9 Old 03-28-2013, 01:34 AM Thread Starter
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I guess so, it has the exact same symptoms of my previous two that failed. When I got the contribution test done the first time, those were the only injectors skipping a beat.

Ps. I forgot to mention I have the blue spring upgrade and am running rev x.

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post #4 of 9 Old 03-28-2013, 01:37 AM Thread Starter
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I guess so, it has the exact same symptoms of my previous two that failed. When I got the contribution test done the first time, those were the only injectors skipping a beat.

Ps. I forgot to mention I have the blue spring upgrade and am running rev x.

Thanks for the reply

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post #5 of 9 Old 03-29-2013, 06:39 PM
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Why do you have an icp code? And your injectors shouldnt be failing within that amount of use... Meaning your mechanic should have given you a printout or atleast told you what the contributions on all of the cylinders and injectors are so your not surprised with more failing injectors. Whats your oil pressure like?


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2003 Silver 6.0L PSD CC/SB FX4
EGR Delete, Oil Cooler upgrade
Blue Spring & Banjo Bolt Upgrade
AFE Stage II Intake, MBRP Straight 4" Turbo back
RBP 6" tip
SCT Custom Tuned
Autometer GS series
BFG A/T 285s
Recon Smoked Cab Lights
Recon Interior L.E.D.
Recon 3rd Brake L.E.D.
Custom Fiberglass Center Console
Two 10" Sundown Sa4's, Hifonics 1200 RMS mono
Optima Batteries
Meyers 7.5C Plow
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post #6 of 9 Old 03-30-2013, 01:09 PM Thread Starter
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When it was put back together, the sensor wasn't plugged it, ran it for a bit until I found out and then plugged it in, I never had the code cleared. Oil pressure is good, no issues, fresh fluids and motorcraft filters all around, only have 700 miles on them. The dealership gave me ~10 pages of stuff back including the contribution test results, it showed cylinder 2 was nearly dead and 4 was on the way out, so I replaced both to be safe. All other injectors passed. It feels like it starts fine, then 5 seconds in it clicks over and rough idles, progressively getting worse, then cuts out. Vacuum lock? Air in fuel system? I'm just lost...

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post #7 of 9 Old 03-30-2013, 02:18 PM
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Do a search on here for air in fuel or fuel rail leak... Theres a process of removing ficm and fuel pump relays, crank it, and look for air bubbles in the upper fuel filter housing... if there is you could have a fuel rail-injector seal or injector cup leak resulting in air being pushed back into the fuel system. Can u possibly measure your fuel pressure and oil pressure while cranking and then when it idles rough and get back to us?... Actual readings are very helpful :-)


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2003 Silver 6.0L PSD CC/SB FX4
EGR Delete, Oil Cooler upgrade
Blue Spring & Banjo Bolt Upgrade
AFE Stage II Intake, MBRP Straight 4" Turbo back
RBP 6" tip
SCT Custom Tuned
Autometer GS series
BFG A/T 285s
Recon Smoked Cab Lights
Recon Interior L.E.D.
Recon 3rd Brake L.E.D.
Custom Fiberglass Center Console
Two 10" Sundown Sa4's, Hifonics 1200 RMS mono
Optima Batteries
Meyers 7.5C Plow
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post #8 of 9 Old 03-31-2013, 09:05 AM Thread Starter
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Well, I broke down at took her in to the dealer. I did find a leak but couldn't determine the source. They said the same thing and say my number 2 cylinder has an injector cup issue, yet it's not cracked. Not sure what that entails... I really appreciate your help!

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post #9 of 9 Old 03-31-2013, 09:30 AM
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Hey no problem


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2003 Silver 6.0L PSD CC/SB FX4
EGR Delete, Oil Cooler upgrade
Blue Spring & Banjo Bolt Upgrade
AFE Stage II Intake, MBRP Straight 4" Turbo back
RBP 6" tip
SCT Custom Tuned
Autometer GS series
BFG A/T 285s
Recon Smoked Cab Lights
Recon Interior L.E.D.
Recon 3rd Brake L.E.D.
Custom Fiberglass Center Console
Two 10" Sundown Sa4's, Hifonics 1200 RMS mono
Optima Batteries
Meyers 7.5C Plow
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