EGR Removal Pics - Ford Powerstroke Diesel Forum
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post #1 of 8 Old 04-23-2009, 10:52 AM Thread Starter
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EGR Removal Pics

Here are my pics of the EGR removal and rerouting of the cooling fluid to the oil cooler. I had all the spare aluminum laying around so I made a little more work for myself using 1" tubing for the complete unit. Since it was .125 wall there was no way I could make a 1.25" radius bend, but I like the look of the finished pipe. Ensuring it was all lined up took a number of fittings.


By far the easiest way to do this is to use flexible high-temp formed silicon tubing.

I didn't take a pic of the exhaust to turbo up-pipe/EGR flange removal but I just cut it out, formed a patch and tigged in to the side of the pipe. To be honest, it would have been faster to just make a whole new up-pipe (I didn't have any of the right pipe or easy access to a flange press) or buy one from an exhaust shop than cut, grind, fit and weld in the replacement. An exhaust repair company could make one in very short order.
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Name:	Intake Water pipe routing.jpg
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Name:	Intake Water pipe viewed from under Turbo.jpg
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post #2 of 8 Old 04-23-2009, 01:27 PM
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Nice work!

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post #3 of 8 Old 04-23-2009, 06:26 PM
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Nice!

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post #4 of 8 Old 04-23-2009, 06:37 PM
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Looks good! Want to do it on my 6.4
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post #5 of 8 Old 04-23-2009, 06:38 PM
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looks good

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post #6 of 8 Old 04-24-2009, 08:53 AM
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sweet, im impressed.....looking to get that done to my rig here soon.

im still alive and kickin...find me on FB..."StrokerX1"
SOLD my truck, another Diesel within 2011

NOTE: if your on OK and need some PSD work done, i know a dealer tech who does the work....PM me!
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post #7 of 8 Old 04-25-2009, 08:03 PM
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Very Nice Indeed. I need you to make a run to Mid TN and take care of mine!!!

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post #8 of 8 Old 04-25-2009, 08:06 PM
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Looks pretty good!

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