Parts list for Early 2003 6.0L - Ford Powerstroke Diesel Forum
6.0L Performance Parts Discussion What has or has not worked for you?

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Old 12-01-2012, 11:23 PM
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Lightbulb Parts list for Early 2003 6.0L

I built this over the last couple weeks while figuring out what it would take to go after the ICP sensor the hard way. I rebuilt the turbo's CHAR, replaced the seals on every injector while inspecting them, and every other seal I touched as well. I hope this helps someone else. My truck is a Jan/03 build.

Part Part # Brand Price Where? Price Where?
Banjo Bolts (ea) W302472 Motorcraft $3.85 Tousley
Banjo Bolt Washers (ea) W303659 Motorcraft $0.66 Tousley
EGR Cooler Intake Gasket Kit AP63447 Alliant
Exhaust Back Pressure Sensor AP63408 Alliant
Exhaust Back Pressure Sensor 4C3Z-9J46-0A Motorcraft $86.16 Riffraff Diesel $77.00 Tousley
Exhaust Y-Pipe Gasket F31804 Victor Reinz $2.99 Auto Zone
Fuel Filter Set 3C3Z-9N184-CA Motorcraft $39.45 Riffraff Diesel $49.49 Tousley
Fuel Pressure Regulator Kit 3C3Z-9T517-AG Motorcraft $52.80 Tousley
Head Gasket Kit AP0043 Alliant
High Pressure Oil Pump 5C4Z-9A543-AA Motorcraft $610.50 Tousley
High Pressure Oil Pump HP032X Bosch
ICP Sensor 3C3Z-9F838-EA Motorcraft $104.50 Tousley
ICP Sensor AP63407 Alliant
Injector 2003 (ea) AP60900 Alliant $239.88 Riffraff Diesel
Injector 2003 (ea) 3C3Z-9E527-ECRM Motorcraft $220.00 Tousley
Injector 2004+ (ea) 4C3Z-9E527-BRM Motorcraft $220.00 Tousley
Injector Oil Inlet Seals (8) GS33445 Victor Reinz $41.99 Auto Zone
Injector Seals (8) GS33442 Victor Reinz $38.99 Auto Zone
Injector Seals (ea) 3C3Z-9229-AA Motorcraft $3.97 Riffraff Diesel
Injector Seals Complete (ea) AP0002 Alliant $8.80 Riffraff Diesel
Intake Gasket Set (All of it) MIS19311 Victor Reinz $99.99 Auto Zone
Intake Manifold Gasket Set MS96792 Fel Pro $46.99 Auto Zone $31.50 Napa
Intake Manifold Gasket (ea) 3C3Z-9439-AA Motorcraft $11.62 Riffraff Diesel $9.74 Tousley
IPR Valve 5C3Z-9C968-CA Motorcraft $170.50 Tousley
IPR Valve AP63416 Alliant
IPR Valve Seal Kit AP0035 Alliant
Oil Cooler 3C3Z-6A642-CA Motorcraft $288.31 Riffraff Diesel $269.43 Tousley
Oil Cooler Gasket Kit AP0039 Alliant
Thermostat Housing Gasket 35808 Fel Pro $1.47 Napa
Throttle Body Gasket 61478 Fel Pro $2.99 Auto Zone
Turbo Drain Tube 6C3Z-9T51-5A Motorcraft $25.45 Riffraff Diesel $21.45 Tousley
Turbo Gaskets GS33576 Victor Reinz $4.99 Auto Zone
Turbo Install Kit 3C3Z-9T514-AG Motorcraft $9.87 Riffraff Diesel $7.70 Tousley
Turbo Oil Feed Tube 2004+ 3C3Z-9T51-6A Motorcraft $81.33 Riffraff Diesel $77.00 Tousley
Turbo Oil Feed Tube Kit 2003 3C3Z-6881-CA Motorcraft $171.60 Tousley
Turbo Rebuild Kit 740659-0010 Garrett $119.81 Riffraff Diesel
Valve Cover Gasket AP0023 Alliant
Valve Cover Gasket (ea) 3C3Z-6584-BA Motorcraft $35.90 Riffraff Diesel $31.90 Tousley
Valve Cover Gaskets (Lower) VS50695R Fel Pro $15.19 Napa
Valve Cover Gaskets (Upper) VS50691R Fel Pro $53.90 Napa
VGT Control Valve 3C3Z-6F089-AA Motorcraft $250.73 Tousley

Just for reference, I went with the following:

Banjo Bolts qty:2 W302472 Motorcraft
Banjo Bolt Washers qty:4 W303659 Motorcraft
Exhaust Y-Pipe Gasket F31804 Victor Reinz
Fuel Pressure Regulator Kit 3C3Z-9T517-AG Motorcraft
ICP Sensor 3C3Z-9F838-EA Motorcraft
Injector Seals Complete qty:8 AP0002 Alliant
Intake Manifold Gasket Set MS96792 Fel Pro
IPR Valve Seal Kit AP0035 Alliant
Turbo Drain Tube 6C3Z-9T51-5A Motorcraft
Turbo Install Kit 3C3Z-9T514-AG Motorcraft
Turbo Oil Feed Tube Kit 2003 3C3Z-6881-CA Motorcraft
Turbo Rebuild Kit 740659-0010 Garrett
Valve Cover Gaskets (Upper) FPG VS50691R Fel Pro
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