Join Date: Aug 2009
Location: Somewhere Between Good and Bad
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BACKGROUND: 06 PSD. My charging system failed the other day, never charging over 11.3V. My batteries are new and test well after charging so I was pretty sure it was an alternater issue (no change in Volts after starting). I pulled the alternater and the rectifier checks out as still one way. The alternater is a relatively new (less than 10K) 200A Db electrical just out of warranty. So I have ordered a new regulator and a backup cheapo alternater.
When I pulled the alternater and put it on the bench, no less than 3 globs of solder fell out of it. My concern is that maybe a glob created a short in the windings that blew something. I keep reading about fusible links but can't find them. Can anyone help on these?
Mega high amp fuses are another good option.
2006 CC SB 4x4 6.0L
KC Stage 1.5
BPD 6 Phase 53v FICM, EGR, HD Oil Cooler, Bypass Oil Filter & Water Pump
ARP Studs w/ OEM Gaskets
DC Power 190a upper; DB Electric 200a lower alternator
295/65/20 Toyo MTs
PMF 3 Link
7,500LB Tuff Trucks Leveling Coils
Icon 2.5 piggyback CDC shocks
Dynatrac Free Spin Kit with Dynaloc Hubs
EDGE CTS Monitor w/ EGT, pressure, and temp sensors
Blue FPR Spring Kit
Twin F450 Auxiliary Springs
Banks Monster Exhaust
Truetrac rear/E locker Front with 4.11s