Headlights melting???? - Ford Powerstroke Diesel Forum
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post #1 of 9 Old 03-19-2012, 05:56 AM Thread Starter
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Headlights melting????

I am a firefighter and we have a 2007 F350 6.0 powerstroke with 4560 miles little over 650 eng hrs on it. This morning we noticed that the round deflector in front of the light bulbs in the headlights are melting. One of them has actually melted off and is laying in the bottom of the light. Has anyone else had this problem? If so what is the cause? How do we fix it? The headlamps are completely stock we simply added a light bar to the top of the truck and 2 lights in the back which are wired to the auxillary switches on the dash. Any help whatsoever is greatly appreciated.

2008 F-350 4 door long bed bone stock (for now)
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post #2 of 9 Old 03-19-2012, 06:30 AM
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Are you the original owner? Sounds like someone installed aftermarket bulbs that are higher wattage.

Shawn Carlson
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2005 F250, CCSB, 6.0 PSD, FX4 (The Sweet Unit is white)
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post #3 of 9 Old 03-19-2012, 06:40 AM Thread Starter
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Yes the fire dept ordered the truck it was built in June of 2006 and we took delivery of it shortly after it was built. I keep all the maintenance records and the bulbs have never been changed since we tokk delivery.

2008 F-350 4 door long bed bone stock (for now)
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post #4 of 9 Old 03-19-2012, 06:44 AM
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That's crazy. Do you have a pic of where it's melting? Did you have strobes installed into the headlights or marker lights?

Shawn Carlson
EvilEye@powerstroke.org

Proud Navy Vet
2005 F250, CCSB, 6.0 PSD, FX4 (The Sweet Unit is white)
2008 F350, CCLB, 6.4 PSD (Brad-the wife's truck is black)




Engine Mods:
Fluidampr
CCV Reroute (Reinstated)
4" MBRP Exhaust
MTW Stage 1 Turbo
Bulletproof 53V FICM
BulletProof EGR Cooler
BulletProof Water Pump
Riff Raff Intercooler Boots
Gogo Diesel Direct Drive Solenoid
BulletProof All-Aluminum Radiator
BulletProof All-Aluminum Intercooler
BulletProof Oil Cooler System w/ Bypass Filter
SCT w/ Custom Tunes (TSD, DJ's, Innovative, Gearhead, QuickTricks)

Exterior Mods:
Bilstein 5100 Shocks
Icon Adjustable Trac Bar
Firestone RideRite Air Bags
BDS Dual Steering Stabilizer
Aluminum Finned Differential Cover
Reese 16k Manual Slider 5th Wheel Hitch
Icon 2.5" Leveling Kit w/ F-350 rear blocks
20" BMF Novakanes wrapped in 33" Nitto Terra Grapplers
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post #5 of 9 Old 03-19-2012, 06:56 AM Thread Starter
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A pic will take me a bit, No no strobes or any modifications of any kind to the headlights whatsoever. There is some sort of deflector that hangs down from the top of the assembly and stops right in front of the bulb and sort of encases the front of the bulb. Anyway it is melting right above the bulb where this deflector thing slides in. Its really just a bone stock F350 XL with some aftermarket lights on the upfitter switches. We do have a battery tender plugged in all the time but it kicks on if the batteries drop below 12v. I have talked to the local Ford dealer and the parts and service managers have never heard such a thing. So I went straight here I figured this is where the knowledge was anyway.

2008 F-350 4 door long bed bone stock (for now)
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post #6 of 9 Old 03-19-2012, 11:45 AM
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Wow, that's weird because I haven't ever heard of it either. At least not without someone altering something.

Shawn Carlson
EvilEye@powerstroke.org

Proud Navy Vet
2005 F250, CCSB, 6.0 PSD, FX4 (The Sweet Unit is white)
2008 F350, CCLB, 6.4 PSD (Brad-the wife's truck is black)




Engine Mods:
Fluidampr
CCV Reroute (Reinstated)
4" MBRP Exhaust
MTW Stage 1 Turbo
Bulletproof 53V FICM
BulletProof EGR Cooler
BulletProof Water Pump
Riff Raff Intercooler Boots
Gogo Diesel Direct Drive Solenoid
BulletProof All-Aluminum Radiator
BulletProof All-Aluminum Intercooler
BulletProof Oil Cooler System w/ Bypass Filter
SCT w/ Custom Tunes (TSD, DJ's, Innovative, Gearhead, QuickTricks)

Exterior Mods:
Bilstein 5100 Shocks
Icon Adjustable Trac Bar
Firestone RideRite Air Bags
BDS Dual Steering Stabilizer
Aluminum Finned Differential Cover
Reese 16k Manual Slider 5th Wheel Hitch
Icon 2.5" Leveling Kit w/ F-350 rear blocks
20" BMF Novakanes wrapped in 33" Nitto Terra Grapplers
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post #7 of 9 Old 03-19-2012, 11:52 AM
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seems like a factory defect of the headlight...



Never heard of that happening with stock light bulbs!
Talk to the dealer I guess.


Also,
Is that 4,560 original miles on a 2007 truck???

2005 F250 King Ranch Work Truck.

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post #8 of 9 Old 03-21-2012, 05:08 AM Thread Starter
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Yes sir 4560 original one owner never seen snow on a 2007 bone stock 6.0 F350 ext cab long bed. It has rubber floors and vinyl seats but has power everything else. Im trying to talk chief into a 4 door long bed so I can buy this one from the dept.

2008 F-350 4 door long bed bone stock (for now)
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post #9 of 9 Old 03-23-2012, 09:54 AM
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Is there a headlight flasher installed in the vehicle?

Denis "Lt. Sled"
2006 F-350 Crew Cab Long Bed Dark Shadow Gray

462hp / 927ft-lbs Corrected
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