2003 Ford F250 Powerstroke Oil leak after oil cooler replacment - Ford Powerstroke Diesel Forum
LinkBack Thread Tools Display Modes
post #1 of 1 Old 06-11-2014, 03:54 PM Thread Starter
Powerstroke.org Rookie
Join Date: Jun 2014
Posts: 4
Thanks: 0
Thanked 0 Times in 0 Posts
Mentioned: 0 Post(s)
Quoted: 0 Post(s)
Feedback Score: 0 reviews
2003 Ford F250 Powerstroke Oil leak after oil cooler replacment

Hello all, just purchased the F250 a short while ago from a "friend". It was supposed to have the EGR delete and other maintenance done to it. After just having the oil cooler and EGR cooler fail, I've found I have a small basket case!

I just finished putting it together with a EGR delete and new oil cooler. I reused the old oil cooler plate assembly. After starting the truck, I have two issues
1: Exhaust leak at the uppipe to turbo (easy enough)

2: Major oil leak while running. It comes from the EGR cooler jacket area towards the front. Here are two pictures before/after. Assembled with all new ford O-rings and gaskets. Trying to get advice before I tear it back apart.

Other maintenance done-
New water separator manifold
Billet fuel filter cap
Blue spring upgrade
Clean/repaired turbo
Flushed coolant and replaced with ELC and distilled water
JaredP is offline  
Sponsored Links

Quick Reply

Register Now

In order to be able to post messages on the Ford Powerstroke Diesel Forum forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Please enter a password for your user account. Note that passwords are case-sensitive.


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:


Human Verification

In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in the graphic.

Thread Tools
Show Printable Version Show Printable Version
Email this Page Email this Page
Display Modes
Linear Mode Linear Mode

Posting Rules  
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

For the best viewing experience please update your browser to Google Chrome