04 hpop discharge tube - Ford Powerstroke Diesel Forum

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post #1 of 12 Old 04-05-2013, 05:08 PM Thread Starter
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04 hpop discharge tube

Im new to the forum and the diesel world. Bought a 04 6.0 couple weeks back and i am learning alot! I have read through many posts on here about several issue. I have one question. How do you disconnect the hpop discharge tube from the branch tube on a 04 late build? Im sure im beating a dead horse but any info would be great!

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post #2 of 12 Old 04-05-2013, 05:16 PM
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You'll need a tool like this:

http://repairguide.autozone.com/znet...3f802087e0.gif

2003 Excursion Eddie Bauer 6.0l 4x4 | 2004 Intake | Zoodad Mod | Upgraded HPOP Cover | ARP Studs | OEM Headgaskets | Updated Turbo Feed-Drain Tubes | EGR Delete | Coolant Filter | Altas 40 | MKM Street Tune | Banks 4" CAT Back | Muffler Delete | High Idle Mod | Blue Spring Update | 6.4 Banjos | CCV Mod | Glowshift Gauges (Boost, Oil Press, Coolant Press, EGT, Volts, Fuel Press) | Rotella ELC | Rotella T6 | V/B Springs | Torque App on ASUS 10" Tablet |
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post #3 of 12 Old 04-05-2013, 05:23 PM Thread Starter
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Can i get this tool at autozone or do i have to go to ford? How much do they run?

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post #4 of 12 Old 04-05-2013, 05:30 PM
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I got an after market one on ebay for about 25.00. Ford will charge you an arm and a leg for it.

2003 Excursion Eddie Bauer 6.0l 4x4 | 2004 Intake | Zoodad Mod | Upgraded HPOP Cover | ARP Studs | OEM Headgaskets | Updated Turbo Feed-Drain Tubes | EGR Delete | Coolant Filter | Altas 40 | MKM Street Tune | Banks 4" CAT Back | Muffler Delete | High Idle Mod | Blue Spring Update | 6.4 Banjos | CCV Mod | Glowshift Gauges (Boost, Oil Press, Coolant Press, EGT, Volts, Fuel Press) | Rotella ELC | Rotella T6 | V/B Springs | Torque App on ASUS 10" Tablet |
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post #5 of 12 Old 04-05-2013, 05:34 PM
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I use the tool that comes with the air die grinders. As long as it will go around the tube, it will work.

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post #6 of 12 Old 04-05-2013, 05:35 PM
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Oil Line Disconnect Tool Ford 6 0L 3478 | eBay

2003 Excursion Eddie Bauer 6.0l 4x4 | 2004 Intake | Zoodad Mod | Upgraded HPOP Cover | ARP Studs | OEM Headgaskets | Updated Turbo Feed-Drain Tubes | EGR Delete | Coolant Filter | Altas 40 | MKM Street Tune | Banks 4" CAT Back | Muffler Delete | High Idle Mod | Blue Spring Update | 6.4 Banjos | CCV Mod | Glowshift Gauges (Boost, Oil Press, Coolant Press, EGT, Volts, Fuel Press) | Rotella ELC | Rotella T6 | V/B Springs | Torque App on ASUS 10" Tablet |
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post #7 of 12 Old 04-05-2013, 05:43 PM Thread Starter
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Thanks guys hopefully once i replace this it will be the end of my hot no start issue lol! I have already replaced eveything else in the hpos due to inexperience. Thanks again

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post #8 of 12 Old 04-05-2013, 05:51 PM
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Check your discharge tube, the 03's and 04's had some instances of the discharge tube rubbing the HPOP cover. Ford came out with an updated cover that has a recessed area to add space between the tube and the cover. I had to do this to mine;

https://www.dropbox.com/s/pqcvgsrsnvmy0zm/Tube_2.jpg

https://www.dropbox.com/s/emcnrfpwq9ae4fp/Tube_1.jpg

Here's a picture of the updated HPOP cover, notice the curved, raised area on the top of the cover.

https://www.dropbox.com/s/iyugdz8wgfggk89/SAM_0176.JPG

2003 Excursion Eddie Bauer 6.0l 4x4 | 2004 Intake | Zoodad Mod | Upgraded HPOP Cover | ARP Studs | OEM Headgaskets | Updated Turbo Feed-Drain Tubes | EGR Delete | Coolant Filter | Altas 40 | MKM Street Tune | Banks 4" CAT Back | Muffler Delete | High Idle Mod | Blue Spring Update | 6.4 Banjos | CCV Mod | Glowshift Gauges (Boost, Oil Press, Coolant Press, EGT, Volts, Fuel Press) | Rotella ELC | Rotella T6 | V/B Springs | Torque App on ASUS 10" Tablet |
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post #9 of 12 Old 04-05-2013, 05:58 PM Thread Starter
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I just looked at it and doesnt have an wear marks on the tube or the cover. Is this something i should since in in there anyway?

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post #10 of 12 Old 04-05-2013, 06:02 PM
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If you don't see any wear marks on the tube, your most likely ok.

2003 Excursion Eddie Bauer 6.0l 4x4 | 2004 Intake | Zoodad Mod | Upgraded HPOP Cover | ARP Studs | OEM Headgaskets | Updated Turbo Feed-Drain Tubes | EGR Delete | Coolant Filter | Altas 40 | MKM Street Tune | Banks 4" CAT Back | Muffler Delete | High Idle Mod | Blue Spring Update | 6.4 Banjos | CCV Mod | Glowshift Gauges (Boost, Oil Press, Coolant Press, EGT, Volts, Fuel Press) | Rotella ELC | Rotella T6 | V/B Springs | Torque App on ASUS 10" Tablet |
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