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post #1 of 12 Old 01-05-2013, 03:39 PM Thread Starter
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head gasket time

hi i have a 04 f350 that needs an oil cooler and egr cooler so am working on gathering up parts
since it needs those 2 and i have already done injectors i am going to do head gasket and studs as well
can any one give me any advice tobest gaskets/ gasket kits, egr delete, oil cooler and head studs along with anything else i should do while its tore down
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post #2 of 12 Old 01-05-2013, 03:51 PM
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Well since I always get asked what parts I would recommend and where to get them as well as prices and part numbers I figured I would compile a list of parts for people to choose from for their head gasket and stud jobs.



ARP Head Studs: 250-4202 - Let me know if I can help you out with these, stealth automotive $439

OEM Oil Cooler Rebuild kit: 3C3Z 6A642 CA- Order from sunrisefordparts.com $269 shipped

OR

BPD Remote Oil Cooler Kit - Price varies depending on what options you choose.

KEEP IN MIND THAT THE IPR Gen 2 EGR delete is NOT compatible with the BPD oil cooler kit.

IPR Gen 2 EGR delete kit: SKU: EGD-60GEN2B- iprresearch.com $259.99 + shipping

IPR High Flow Coolant Filter: iprresearch.com $249.00 + shipping

2003 Glow Plugs (SHORT) need 8: 3C3Z 12A342 AA - sunrisefordparts.com $13.20 ea. $105.60 total
2004-2007 Glow Plugs (LONG) need 8: 4C3Z 12A342 AA - sunrisefordparts.com $11.27 ea. $90.16 total

2003 - 2004
Glowplug buss bar right side: 3C3Z 12A690 BA - sunrisefordparts.com $40.80
Glowplug buss bar left side: 3C3Z 12A690 AA - sunrisefordparts.com $40.80

2004.5 - 2007
Glowplug harness left side: 4C2Z 12A690 BA- sunrisefordparts.com $40.80
Glowplug harness right side: 4C2Z 12A690 AB- sunrisefordparts.com $40.80

Updated Turbo drain tube: 6C3Z 9T515 A - sunrisefordparts.com $24.37
Updated Turbo Oil feed: 3C3Z 9T516 A - sunrisefordparts.com $87.50

Thermostat: 4C4Z 8575 AA - sunrisefordparts.com $28.60

6.4 Banjo bolts: w302472 Need 2 - sunrisefordparts.com $10.50
6.4 banjo bolt washers: w303659 need 4 - sunrisefordparts.com $3.60

Main drive belt: jk8 1331 a - sunrisefordparts.com $49.82
Secondary drive belt: jk6 664 a - sunrisefordparts.com $25.34

Updated dummy plugs: w302908 - sunrisefordparts.com $24.60

18mm OEM Head Gaskets: 3C3Z 6051 CB need 2 - sunrisefordparts.com $147.60 each, $295.20 total for both. Comes with new updated standpipe, new gasket and head locating dowels (each gasket has one of each and 10 TTY bolts).

20mm OEM Head gaskets: 6C3Z 6051 AA need 2 - sunrisefordparts.com $271.20, Comes with new updated standpipe, gasket TTY headbolts and head locating dowels. Sunrisefordparts.com*

DEPENDING on the MY of your truck you will either have 18mm or 20mm heads.
Build date before Jan 17, 2006 you have an uncommonized engine with 18mm heads and dowels.
Build date after Jan 17, 2006 you have a commonized engine with 20mm heads and dowels.

Water separator updated drain kit: 6e7z 9c082 a - sunrisefordparts.com $12.50

OEM Oil Filter: FL 2016 - sunrisefordparts.com $19.50
OEM OIL FILTER NOT NECESSARY IF YOU BUY THE BPD OIL COOLER KIT.

OEM Fuel Filter Kit: 3c3z 9n184 cb - sunrisefordparts.com $49.95

Exhaust manifold gaskets: 6c3z 9448 a need 2 - sunrisefordparts.com $21.22

CAC boots both hot and cold side. RIFFRAFFDIESEL.com I paid $140 shipped. If your cold side CAC (intercooler tube) is black plastic than upgrade to the metal one. 6c3z 6c640 aa sunrisefordparts.com $115.08

Injector o-ring kit: 3C3Z 9229 AA need 8 - sunrisefordparts.com $31.68 (if you send injectors to Jesse Warren you don’t need this part)*

Fleetgaurd Restore and Fleetgaurd Restore + cooling system chemical flushes. Can get at local big rig truck dealers (they can order it) usually around $23-$30 a gallon, need one gallon of each.

Zerex EC-1 Rated ELC fully formulated coolant, 1 case* buy it at NAPA Part number is ZXED-1 usually between $13-$20 a gallon times 6 in a case.

Rotella T6 full synthetic oil

I would also suggest updated ported rockers OR at the very least new plastic fulcrums for them.

For the rockers here is the Part numbers and prices.

Combination need 6 of these, 4C3Z 6564 AA - $52.80 each $316.80 total for all 6 @ sunrisefordparts.com

Single Intake rocker need 2 of these, 3C3Z 6564 BA - $44.40 each $88.80 total for both @ sunrisefordparts.com

Single Exhaust rocker need 2 of these, 3C3Z 6564 AB - $44.40 each $88.80 total for both @ sunrisefordparts.com

I would suggest push rods since it’s apart. 8c3z 6565 b need 16- sunrisefordparts.com $64.80

Depending on mileage it may be a good idea to replace the Roller Lifters.
Roller lifters with plastic guide and 4 lifters, need 4 of these sets: 8C3Z 6C329 A - sunrisefordparts.com $52.80 a set, $211.20 total

ARP Ultra Torque Lube 10oz bottle with brush*
http://www.amazon.com/gp/product/B004XJRFCK/ref=oh_details_o04_s00_i00
Fumoto quick drain valve for the oil pan F-111n
http://www.amazon.com/Fumoto-F-111N-Engine-Drain-Valve/dp/B003VCBDG4/ref=sr_1_1?ie=UTF8&qid=1355716817&sr=8-1&keywords=f111n
Fumoto quick drain valves for the block plugs F-108N*
http://www.amazon.com/gp/product/B003VCB9WC/ref=oh_details_o01_s00_i00
Snap-on torque adapter tool for rear head bolt on driver side. SRD35 $55 + shipping

11/16 12pt 1/2” drive short socket for head stud nuts.
18mm 1/2” drive 6pt socket to remove head bolts.

Blue spring fuel pressure update: 3C3Z 9T517 AG - sunrisefordparts.com $57.60

Updated STC fitting for 2005-2007 trucks: 4C3Z 9B246 F $42 at sunrisefordparts.com

If I forgot anything I will add it later lol.

Also here is a link to most of the parts/numbers anyone would ever need for their 6.0L incase I missed something that someone might need or want.

6.0 Parts List By FORD/INTERNATIONAL

And here is a link to my build thread showing how it is possible for one person to tackle this job in their driveway, by themselves, with limited tools AND wearing only FILPPY FLOPPIES, shorts and a tee shirt!

She's under the knife, My build thread. Lots' Pics.

l BRYAN l


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post #3 of 12 Old 01-05-2013, 03:53 PM
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Check out the stickies under 6.0 discussion forums. Lots of good info.
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post #4 of 12 Old 01-05-2013, 06:12 PM Thread Starter
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Quote:
Originally Posted by Tuscany View Post
Well since I always get asked what parts I would recommend and where to get them as well as prices and part numbers I figured I would compile a list of parts for people to choose from for their head gasket and stud jobs.



ARP Head Studs: 250-4202 - Let me know if I can help you out with these, stealth automotive $439

OEM Oil Cooler Rebuild kit: 3C3Z 6A642 CA- Order from sunrisefordparts.com $269 shipped

OR

BPD Remote Oil Cooler Kit - Price varies depending on what options you choose.

KEEP IN MIND THAT THE IPR Gen 2 EGR delete is NOT compatible with the BPD oil cooler kit.

IPR Gen 2 EGR delete kit: SKU: EGD-60GEN2B- iprresearch.com $259.99 + shipping

IPR High Flow Coolant Filter: iprresearch.com $249.00 + shipping

2003 Glow Plugs (SHORT) need 8: 3C3Z 12A342 AA - sunrisefordparts.com $13.20 ea. $105.60 total
2004-2007 Glow Plugs (LONG) need 8: 4C3Z 12A342 AA - sunrisefordparts.com $11.27 ea. $90.16 total

2003 - 2004
Glowplug buss bar right side: 3C3Z 12A690 BA - sunrisefordparts.com $40.80
Glowplug buss bar left side: 3C3Z 12A690 AA - sunrisefordparts.com $40.80

2004.5 - 2007
Glowplug harness left side: 4C2Z 12A690 BA- sunrisefordparts.com $40.80
Glowplug harness right side: 4C2Z 12A690 AB- sunrisefordparts.com $40.80

Updated Turbo drain tube: 6C3Z 9T515 A - sunrisefordparts.com $24.37
Updated Turbo Oil feed: 3C3Z 9T516 A - sunrisefordparts.com $87.50

Thermostat: 4C4Z 8575 AA - sunrisefordparts.com $28.60

6.4 Banjo bolts: w302472 Need 2 - sunrisefordparts.com $10.50
6.4 banjo bolt washers: w303659 need 4 - sunrisefordparts.com $3.60

Main drive belt: jk8 1331 a - sunrisefordparts.com $49.82
Secondary drive belt: jk6 664 a - sunrisefordparts.com $25.34

Updated dummy plugs: w302908 - sunrisefordparts.com $24.60

18mm OEM Head Gaskets: 3C3Z 6051 CB need 2 - sunrisefordparts.com $147.60 each, $295.20 total for both. Comes with new updated standpipe, new gasket and head locating dowels (each gasket has one of each and 10 TTY bolts).

20mm OEM Head gaskets: 6C3Z 6051 AA need 2 - sunrisefordparts.com $271.20, Comes with new updated standpipe, gasket TTY headbolts and head locating dowels. Sunrisefordparts.com*

DEPENDING on the MY of your truck you will either have 18mm or 20mm heads.
Build date before Jan 17, 2006 you have an uncommonized engine with 18mm heads and dowels.
Build date after Jan 17, 2006 you have a commonized engine with 20mm heads and dowels.

Water separator updated drain kit: 6e7z 9c082 a - sunrisefordparts.com $12.50

OEM Oil Filter: FL 2016 - sunrisefordparts.com $19.50
OEM OIL FILTER NOT NECESSARY IF YOU BUY THE BPD OIL COOLER KIT.

OEM Fuel Filter Kit: 3c3z 9n184 cb - sunrisefordparts.com $49.95

Exhaust manifold gaskets: 6c3z 9448 a need 2 - sunrisefordparts.com $21.22

CAC boots both hot and cold side. RIFFRAFFDIESEL.com I paid $140 shipped. If your cold side CAC (intercooler tube) is black plastic than upgrade to the metal one. 6c3z 6c640 aa sunrisefordparts.com $115.08

Injector o-ring kit: 3C3Z 9229 AA need 8 - sunrisefordparts.com $31.68 (if you send injectors to Jesse Warren you donít need this part)*

Fleetgaurd Restore and Fleetgaurd Restore + cooling system chemical flushes. Can get at local big rig truck dealers (they can order it) usually around $23-$30 a gallon, need one gallon of each.

Zerex EC-1 Rated ELC fully formulated coolant, 1 case* buy it at NAPA Part number is ZXED-1 usually between $13-$20 a gallon times 6 in a case.

Rotella T6 full synthetic oil

I would also suggest updated ported rockers OR at the very least new plastic fulcrums for them.

For the rockers here is the Part numbers and prices.

Combination need 6 of these, 4C3Z 6564 AA - $52.80 each $316.80 total for all 6 @ sunrisefordparts.com

Single Intake rocker need 2 of these, 3C3Z 6564 BA - $44.40 each $88.80 total for both @ sunrisefordparts.com

Single Exhaust rocker need 2 of these, 3C3Z 6564 AB - $44.40 each $88.80 total for both @ sunrisefordparts.com

I would suggest push rods since itís apart. 8c3z 6565 b need 16- sunrisefordparts.com $64.80

Depending on mileage it may be a good idea to replace the Roller Lifters.
Roller lifters with plastic guide and 4 lifters, need 4 of these sets: 8C3Z 6C329 A - sunrisefordparts.com $52.80 a set, $211.20 total

ARP Ultra Torque Lube 10oz bottle with brush*
ARP 100-9910 Ultra Torque Assembly Lubricant - 10 oz. Brush Top Container : Amazon.com : Automotive

Fumoto quick drain valve for the oil pan F-111n
Fumoto F-111N Engine Oil Drain Valve : Amazon.com : Automotive

Fumoto quick drain valves for the block plugs F-108N*
Fumoto F-108N Engine Oil Drain Valve : Amazon.com : Automotive

Snap-on torque adapter tool for rear head bolt on driver side. SRD35 $55 + shipping

11/16 12pt 1/2Ē drive short socket for head stud nuts.
18mm 1/2Ē drive 6pt socket to remove head bolts.

Blue spring fuel pressure update: 3C3Z 9T517 AG - sunrisefordparts.com $57.60

Updated STC fitting for 2005-2007 trucks: 4C3Z 9B246 F $42 at sunrisefordparts.com

If I forgot anything I will add it later lol.

Also here is a link to most of the parts/numbers anyone would ever need for their 6.0L incase I missed something that someone might need or want.

6.0 Parts List By FORD/INTERNATIONAL

And here is a link to my build thread showing how it is possible for one person to tackle this job in their driveway, by themselves, with limited tools AND wearing only FILPPY FLOPPIES, shorts and a tee shirt!

She's under the knife, My build thread. Lots' Pics.

are you a dealer and give me a total price on everything
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post #5 of 12 Old 01-05-2013, 06:20 PM
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No I am not a dealer and can't get you a price for everything but you can order from the vendors listed in the list and will receive the same prices I listed.

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post #6 of 12 Old 01-05-2013, 07:01 PM
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I would send your injectors out to Jesse warren to be gone through while they're out and you have some down time depending on mileage.

I am about 9 hours into mine and I already have the heads off.

Make sure you take heads to a machine shop.

Flush coolant BEFORE teardown.

Take lots of reference pictures and label all nuts and bolts.

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post #7 of 12 Old 01-06-2013, 06:04 AM Thread Starter
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sweet thanks yea injectors have been replaced already
any one use that ford soloution kit from xtremediesel or rudys performance?
it includes the major stuff
and what is a better gasket? the victor or ford oe
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post #8 of 12 Old 01-06-2013, 07:34 AM
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Oem hgs. I looked at the same options kit wise. I went with different vendors, it will probably save you $$ in the long run. Tuscany has combined a list of pretty much everything that is needed by part number to do hgs. I wish this list was out when I was doing mine back in June. That is why I say take a look a stickys, there is a lot of good advice and pics to walk you through the while process. Good luck on the hgs.

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post #9 of 12 Old 01-06-2013, 07:40 AM
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Only use OEM head gaskets. The list I gave you has most of the best prices you can get on any of the parts you need/want for your head stud and gasket job. At most shoppin around outside of this list may save you $100-$200 but it will take a lot of work and time to find all of the parts I listed at a cheaper price. Also remember all of the parts on that list from sunrise ford include free shipping and if you don't live in california you won't pay tax on it either.

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post #10 of 12 Old 01-06-2013, 11:16 AM Thread Starter
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any one use black onyx gaskets? and what makes the oem gaskets more supirior then aftermarket?
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