Compression Ignition Addict
Join Date: Dec 2009
Location: Monroe, NC
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Parts Listing: (Still a work in progress) 3C3Z-6A642-CA Oil Cooler Kit 3C3Z-6C683-AB HPOP Screen (Included in the Oil Cooler Kit) 4C3Z-9B246-F is the part number I found for the updated STC fitting with the IPR screen and o-rings. 3C3Z-9H529-A IPR SCREEN KIT (LIST $56.25) 3C3Z-9433-BE Intake Gasket Kit (Includes Turbo hardware) 3C3Z-9P455-AB EGR Gaskets 3C3Z-9T517-AG Fuel Pump Regulator Kit 6C3Z-9T515-A Turbo Drain Tube 3C3Z-9T516-A Turbo Oil Feed Line (LIST $157.41) 6.4 BANJO BOLTS (2)-W302472 bolts, (LIST $4.26 EACH) 6.4 BANJO WASHERS (4)-W303659 (LIST $.74 EACH) 3C3Z-8575-AA Thermostat (complete with housing, o ring) (LIST $42.35) CC2610 FLEETGUARD RESTORE (LIST GALLON $29.75) CC2638 FLEETGUARD RESTORE PLUS (LIST GALLON $32.97) ZXED-1 OR ZRXED1 ZEREX ELC CAT EC-1 CONCENTRATE (LIST $19.99 X 4 GAL) NT-EGRC-1 BULLETPROOF DIESEL EGR COOLER, SQUARE, (LIST $350 + $50 CORE CHARGE)
**And now we get to the cost of this whole package: For what I refer to as the minimum every driver needs to do: Edge Insight CS w/ EGT Probe ~440 Coolant Filter ~ $140 STC HPOP update and screen~$100 ('05-'07) Replaced Turbo Lines ~ $140 - 250 (Depending on year) Solution to EGR Cooler ~$350 (delete or Upgrade) Intake and EGR Gaskets ~$140 Switch to ELC ~ $140 Rebuild of the Oil Cooler ~$220 Parts ~ $1320 Labor for a Oil Cooler rebuild is around 8 hrs (example $85 hr) ~$680 This portion of the job can be handled by the DIY mechanic with the right resources.
If you are talking full bullet proofing, without the Remote Oil Cooler: ARP Studs ~$500 Ford OEM Gaskets ~$250 Intake Gaskets ~$140 Fuel Pump Regulator Upgrade ~$60 Banjo Bolts ~$14 Total Parts ~$2284 Labor on the Headstud job is around 30-38 Hrs (same rate $85 an hr) ~$3230. Plus the cost for the machinist to check and flatten the heads, replacement heads run around $1500
Is this pretty much everything you would need to do studs, head gaskets, oil cooler and egr delete. Truck has 80,000 miles on it should the turbo be cleaned also. What would it be cleaned with. I hear you can get the cleaner from ford, but have heard that it is not needed.
What else would you use.
Sorry for all the questions. I don't know a whole lot about the 6.0. I can do just about anything with the 7.3.