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Little update. Looks like it MIGHT not be the HG. No coolant in oil (great!), but plenty of coolant covering everything else in the engine compartment. Looking more like oil cooler got clogged and blew the egr cooler as suggested in a previous post.
Best news is that I got the dealer to tow it in and "take a look to see what they can do". Hope we can reach a compromise somewhere.
The Silver B@st@rd: 2004 F350. Lot's of things broke, lot's of things replaced. Runs pretty good.