Join Date: Jun 2008
Location: Brampton, Ontario, Canada
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Is this an early-build 2004 (with 2003 engine) or a late-build 2004 (with 2004 engine)? I would be inclined to believe your EGR cooler has failed by your description, so I'm ready to believe it to be a late-build 2004, since I have yet to replace ONE 2003 model year EGR cooler out of the thousands on 2004 to 2007 model year coolers that I have replaced so far.
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Ford Diesel/Senior/Master Tech who placed 2nd overall in Ontario on the Fix-It-Right-First-Visit score for 2010
....who works at a dealership that now employs SOME half decent looking female employees since they overhauled most of the administrative staff
....but STILL loves hot women with big boobies
....and STILL hates working on E-Series with 6.0L