Join Date: Jun 2008
Location: Brampton, Ontario, Canada
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For what it's worth, I have NEVER had to replace an EGR cooler on any '03 model year 6.0L yet, out of the thousands upon thousands of '04 to '07 model year EGR coolers I've replaced. Are you sure it's not an injector or two that is dumping fuel? '03 model year injectors tend to be more prone to this type of failure than the '04 to '07 ones.
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Ford Diesel/Senior/Master Tech who placed 2nd overall in Ontario on the Fix-It-Right-First-Visit score for 2010
....who works at a dealership that now employs SOME half decent looking female employees since they overhauled most of the administrative staff
....but STILL loves hot women with big boobies
....and STILL hates working on E-Series with 6.0L